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Cuffed Fast-Pac Injection Tube Assembly 

Internal Mounting Instructions 

The Fast-Pac tube assembly supplied with the humidifier(s), is designed for rapid dissipation of 
steam. The tube assembly is designed for 

internal 

AHU or duct mounting. 

AHU/duct access must 

be provided which allows the injection tube assembly to be located internally!

  The injection 

tube assembly was sized to fit inside the AHU or duct dimensions. 
 

VERIFY COMPONENTS 

 
Unpack the components from the shipping container.  Verify all components are checked off 
according to the packing list and the 

COMPONENTS IDENTIFICATION DRAWING 

(Fig. 2). 

Report any missing pieces to your local PURE Humidifier Co. representative immediately. 
 

LOCATION 

 
1.) 

 Mount the injection tube assembly in the AHU  or  duct  work  as  shown  on  the                              

 

project plans or as indicated by the engineer. 

2.)  Install the injection tube with the 3/4”-NPT drain connection, located on the tube header, 
 

directed towards the bottom of the AHU or duct. 

3.)  Install the tube assembly so that the injection tubes are pitched back towards the header with 
 

a minimum of two inches (2”) of pitch per foot. 

4.)  Install the tube assembly with the steam discharge ports facing upwards. 
5.)  The tube assembly should be centered in the AHU or duct height with an even distance 
 

between the bottom tube and the casing floor and the top tube and the casing ceiling. 

 

MOUNTING 
 

1.)  Layout the center lines for the injection tube SUPPLY and CONDENSATE connections. 
 

The supply connections outside diameter may vary, the condensate  connection is  

 

1-1/16” outside diameter. Duct plates are provided to seal the opening. The layout should be 

 

based on the “Location” instructions listed above (see Fig. 3). 

2.)  Cut a hole through the AHU or duct wall for the supply connection.  If the alternate 
 

horizontal condensate drain connection is supplied, cut a 1-1/16” diameter hole through 

 

the AHU or duct wall, for the drain connection (see Fig. 3). 

3.)  Install the tube HEADER onto the inside of the AHU or duct wall with the steam supply 
 

connection installed through the access hole (cut in step above).  Secure the header to the 

 

AHU or duct wall with 3/8-16 fasteners (by others).  The HEADER is provided with header 

 

mounting brackets welded onto the header (see Fig. 2) 

4.)  Slip one side of each of the FLEXIBLE CONNECTORS onto the 1 1/2” diameter stub-
 

outs on the HEADER and secure the FLEXIBLE CONNECTOR to the header with one 

 

screw clamp per stub-out (see Fig. 2 & 3). 

5.)  Layout the injection tubes (quantity varies with order) and secure each INJECTION   TUBE  to 
 

the TUBE SUPPORT BRACKET with the 3/8-16 fasteners provided making sure that the 

 

orifices will be discharging upwards after installation (see Fig. 2 & 3). 

6.)  Slide the open end of each INJECTION TUBE into the open side of the matching 
 

FLEXIBLE CONNECTOR. Secure each tube to the FLEXIBLE CONNECTOR by 

 

tightening the matching screw clamp (see Fig. 2 & 3). 

7.)  Secure the END BRACKET to the AHU or duct wall with 3/8-16 fasteners (by others).  The 
 

END BRACKET must be located so that a minimum of two inches (2”) of pitch back towards 

 

the header exists (see Fig. 3). 

 

8.) Seal the openings where the STEAM SUPPLY and CONDENSATE connections 
 

penetrate through the AHU or duct wall with the duct plates provided (see Fig. 3). 

9.)  Connect steam supply and condensate piping to the humidifier as illustrated  in Fig. 1. 

Summary of Contents for Fast-Pac

Page 1: ...have to be increased ES EC Water Seal Height if excessive duct static pressure exists 11 28 cm 8 20 cm 17 43 cm 19 48 cm 58 5 thru 102 Total KW 22 thru 33 3 thru 19 5 39 thru 49 5 151 and above 100 t...

Page 2: ...iameter Duct plates are provided to seal the opening The layout should be based on the Location instructions listed above see Fig 3 2 Cut a hole through the AHU or duct wall for the supply connection...

Page 3: ...rt bracket 1 6 Tube mounting bolts 1 per tube 7 Duct plate condensate 1 ITEM NO DESCRIPTION QUANTITY Header drain connection 3 4 NPT Fig 2 4 1 Header mounting bracket welded onto the header 7 Steam in...

Page 4: ...on tubes with the orifices injecting upwards 4 All condensate drain piping is by others Header Support Bracket Mounting Detail Fig 3 Condensate drain connection dashed line is the alternate location s...

Page 5: ...locity of 300 feet per minute is required to avoid saturation and excessive fog travel Controls Fan Interlock Switch PURE Humidifier Co recommends the use of an air flow proving switch or fan interloc...

Page 6: ...Little Humidity 1 Humidity controller out of calibration 2 Undersized humidifier 3 Check humidifier GX SX ES EC for proper operation 4 Water seals are not primed 5 Water seals are blown due to imprope...

Page 7: ...h reservoir outlet size Do not use supply piping with a smaller inside diameter than the reservoir outlet 6 Failure to follow the piping recommendation on this page may result in blown water seals lea...

Page 8: ...oducts The Seller reserves the right to make reasonable changes in products specifications and performance of any kind without notice or liability The Seller also reserves the right to deliver revised...

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