Pumpex KG 30 Manual Download Page 5

5

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Installation

Safety measures
In order to reduce the risk of accidents during service and installation
work, take extreme care and bear in mind the risk of electrical accidents.

Pump installation
Arrange the cable run so that the cables will not be kinked or nipped.

CAUTION!
The lifting tackle must always be designed to suit the pump
weight. See under the heading ”Product description”.

Connect the cable. For further particulars, see under the heading ”Electrical
connections”.
Connect the delivery piping. Hoses, pipes and valves must be selected to
suit the pump delivery head. See under the heading ”Product description”.
Place the pump on a firm surface which will prevent it from overturning or
burrowing down. The pump can also be suspended by the lifting handle
slightly above the bottom.
For continuous operation, at least half the motor must be submerged. If the
water level is low, the pump should therefore be installed horizontally (see
figures). For further information, get in touch with Pumpex.

The pump must be connected to terminals or starting equipment installed at
a level at which it cannot be flooded.
The electrical installation shall be inspected by an autorized electrician.

NOTE!
For safety reasons, the earth conductor in the pump should be longer
than the phase conductors.
If the motor cable is accidentally wrenched off, the earth conductor
should be the last to break away from its terminal. This applies to
both ends of the cable.

Electrical connections

Check that the mains voltage, frequency, starting equipment and method of
starting agree with the particulars stamped on the motor rating plate.
The power supply should be fused with slow-blow fuses.
The motor should be fitted with an external motor protector, where the
thermal switches can be connected. Single-phase motor must be connected
to external capacitor.

CAUTION!
The electrical installation must conform to national and
local regulations.

CAUTION!
All electrical equipment must always be earthed (grounded).
This applies both to the pump and to any monitoring
equipment.

N.B. A pump designed for 230 volt can be used in the 220-240 volt range.
A pump designed for 400 volt can be used in the 380-415 volt range.
Connection of stator and motor conductors.
Connect the stator and motor conductors as shown in the diagrams on
page 27.
To enable the correct connections to be made, the number of conductors,
any monitoring equipment and the method of starting (see rating plate)
must be known.
Changing the cable.
When changing the cable, check the following to avoid leakage:

that the rubber bush and washers in the cable entry are suitable for the
cable. See the list of spare parts.

that the cable sheath is not damaged. When fitting a cable which has
earlier been used in the pump, always fit a new rubber bush and cut
away a piece of the cable so that it will end up in a new place on the
cable.

Before starting:
Check the direction of rotation of the pump. At the instant of starting, the
pump will jerk anti-clockwise when viewed from above.

Operation

CAUTION!
If the built-in motor protection has tripped, the pump will
stop but will restart automatically when it has cooled
down.

CAUTION!
Reversal of the direction of rotation on a plug that has no
phase transposing device may be done only by an
authorized person.

If the direction of rotation is incorrect, transpose two phases. See under
the heading ”Electrical connections”.

CAUTION!
The starting jerk may be violent. Don’t hold the pump
handle when checking the direction of rotation. Make sure
that the pump is firmly supported and cannot rotate.

WARNING!
Never insert your hand or any other object into the inlet

opening on the underside of the pump casing when the
pump is connected to the power supply.

Before inspecting the pump casing, check that the pump has been
isolated from the power supply and cannot be energized.

Service and maintenance

Regular inspection and preventive maintenance will ensure more reliable
operation. The pump should be inspected every six months, but more
frequently if the operating conditions are difficult.

CAUTION!
Before undertaking any service work, make sure that the
pump is thoroughly clean, and bear in mind the importance
of observing good personal hygiene.
Follow your local safety instructions.

CAUTION!
Before any work is started, check that the pump is isolated
from the power supply and cannot be energized.

For a complete overhaul of the pump, please get in touch with an
authorized Pumpex workshop or your Pumpex dealer.

Inspection

Pump section

Inspection

Action in the event of a fault

Cables

Check that the sheath is not damaged.

Fit a new cable.

Check that the cables are not kinked or nipped.

Correct the fault

Visible parts

Check that all parts are in good condition, and that bolts

Replace worn parts. Tighten any loose bolts and nuts.

and nuts are securely tightened.

Impeller

Check that the parts are not worn to such an extent that the

Fit a new impeller

pump performance is affected.

Shaft seal

Check that the oil is clean and is not mixed with water.

In the event of slight leakage, change the oil.
In the event of major leakage, fit a new seal.

Hoses, pipes and valves

Check that the equipment does not leak  or is otherwise damaged.

Adjust or replace defective equipment.

The manufacturer reserves the right to change the design and specifications.

Summary of Contents for KG 30

Page 1: ...ise en service et utilisation 8 Instruzioni per l avviamento e l uso 10 Instrucciones de puesta en marcha y operación 12 Instruções de arranque e operação 14 Start en bedrijfstellingsaanwijzingen 16 Ïäçãßåò åêêßíçóçò êáé ëåéôïõñãßáò 18 Start og driftsveiledning 20 Start og driftinstruktion 22 Käynnistys ja käyttöohje 24 350184AC ...

Page 2: ...8 Inkoppling av stator och motorledare 38 Användningsområde Dataskylt exempel VARNING Pumpen får ej köras om den är delvis demonterad Pumparna uppfyller EU s maskindirektiv se dataskylten Tillverkaren garanterar att fabriksny pump inte avger luftburet buller över 70 db A vid normal drift helt eller delvis dränkt FARA KG pumparna har ett skärsystem i inloppet som inte kan täckas över eftersom detta...

Page 3: ...ING En hand eller ett föremål får aldrig stickas in i inloppshålet på pumphusets undersida när pumpen är inkopplad till el nätet Före inspektion av pumphuset kontrollera att pumpen är bortkopplad från el nätet och inte kan bli spänningsfö rande S Anslut kabeln Se vidare Elektrisk inkoppling Anslut tryckledningen Slangar rör och ventiler måste dimensioneras efter pumpens tryckhöjd Se Produktbeskriv...

Page 4: ...pplications CAUTION The pump must not be run if it has been partially dismantled The pumps conform to the EU machine directive See rating plate The manufacturer guarantees that a new pump will not emit airborne noise in excess of 70 dB A during normal operation when either fully or partially submerged DANGER KG range has a cutting system at the inlet to the hydraulics which cannot be covered as it...

Page 5: ...er bush and washers in the cable entry are suitable for the cable See the list of spare parts that the cable sheath is not damaged When fitting a cable which has earlier been used in the pump always fit a new rubber bush and cut away a piece of the cable so that it will end up in a new place on the cable Before starting Check the direction of rotation of the pump At the instant of starting the pum...

Page 6: ...tbeschreibung Die Pumpe kann vertikal oder horizontal transportiert und gelagert werden Es ist darauf zu achten daß sie gut gesichert ist und nicht wegrollen kann Handhabung Wenn die Pumpe längere Zeit gelagert wird ist sie vor Verschmutzung und Wärme zu schützen ACHTUNG Die Pumpe darf nur am Hebegriff angehoben werden niemals am Motorkabel oder am Schlauch WICHTIG Das Kabelende muß stets geschütz...

Page 7: ...sein als die Phasenleiter Wenn das Motorkabel aus Versehen abgerissen wird sollte der Schutzleiter das Kabel sein das sich zuletzt von seinem Anschluß löst Dies gilt für beide Kabelenden Service und Wartung Vor der Inbetriebnahme Die Drerichtung der Pumpe kontrollieren Wenn die Pumpe anläuft übt sie einen Ruck entgegen dem Uhrzeigersinn aus von oben gesehen Bei falscher Drehrichtung sind zwei Phas...

Page 8: ...une longueur de 10 mètres Si le câble est plus long il convient de tenir compte de la chute de tension correspondante Caractéristiques techniques Voir tableau page 26 Les légendes du tableau ont les significations suivantes P2 Puissancenominale Poids P1 Puissanceabsorbée Qmax Débit maxi Régime Hmax Hauteurderefoulementmaxi I Intensiténominale Câbled alimentation Ces instructions de mise en service...

Page 9: ...t du câble d alimentation Le branchement des conducteurs du stator et du câble d alimentation est à effectuer selon les schémas de la page 27 Pour que le branchement soit correct il est indispensable de connaître le nombre de conducteurs ainsi que de savoir si l installation comporte ou non un équipement de démarrage et quel est le mode de démarrage voir plaque signalétique Les différentes possibi...

Page 10: ...tore Motore monofase a corrente alternata oppure motore asincrono trifase cortocircuitato per 50 o 60 Hz Protezione IP 68 Interuttore de livello Alcune pompe posso no essere con interruttore di livello a gallegiante per il funzionamento automatico Salvamotore Possono essere presenti sensori di temperatura nello statore Cavo elettrico 10 m H07RN F o equivalente In caso di cavo più lungo considerare...

Page 11: ...nti OSSERVARE Per motivi di sicurezza il filo di terra nella pompa deve essere più lungo degli altri fili Qualora il cavo venisse staccato il filo di messa a terra deve essere l ultimo a staccarsi dalla sua con nessione Questo vale per entrambe le estremità del cavo N B La pompa per 230 V può essere usata con una tensione tra 220 e 240 volt La pompa per 400 V può essere usata con una tensione tra ...

Page 12: ...tura de elevación I Amperaje nominal Cable eléctrico Campo de aplicaciones Las bombas cumplen con las directivas para máquinas de la UE ver la placa de características El fabricante garantiza que una bomba nueva de fábrica no produce un Descripción del producto Si la bomba se almacena durante un periodo largo deberá protegerse contra la suciedad y el calor ATENCIÓN Elevar siempre la bomba por la e...

Page 13: ... goma deberá reemplazarse siempre y cortarse un tramo de cable para que el manguito quede situado en un nuevo lugar del cable Operación Antes de la puesta en servicio Controlar el sentido de rotación Al arrancar la bomba da una sacudida en sentido opuesto a las agujas del reloj observando desde arriba ATENCIÓN El cambio del sentido de rotación en un fusible insertable que carezca de dispositivo de...

Page 14: ...ou inflamáveis nem para bombagem de líquidos inflamáveis ATENÇÃO A bomba não deve ser posta em funcionamento se estiver parcialmente desmontada ATENÇÃO Se estiver em contacto com a bomba ou com o fluido desta por exemplo numa obra na agricultura etc deverá utilizar se além da ficha de ligação um interruptor em terra Deverá manter se uma distância de segurançaminima de 20 metros da bomba quando se ...

Page 15: ...ÇÃO Todo o equipamento eléctrico deve ser ligado à terra Tanto no que respeita à bomba como qualquer equipamento de controlo eventualmente existente NOTE BEM Por razões de segurança o condutor de ligação da bomba à terra deverá ser sempre mais longo que os condutores fásicos Se o cabo do motor se soltar a ligação à terra deverá ser a última a desprender se das conexões Isto diz respeito a ambas as...

Page 16: ...ouw etc dan dient er een aardlekbeveiligingsschakelaar geplaatst te zijn Als de pomp in de nabijheid van het water pier strand dam of fontijn etc wordt toegepast dan moet er een veilige afstand van minimaal 20 meter tussen de mensen in het water en de pomp te zijn De pomp mag nooit direkt in zwembaden worden ingezet Indien toegepast in zwembaden zijn speciale regels van toepassing Elektrische kabe...

Page 17: ...ebruikte kabel moet de rubberbus altijd worden vervangen en moet de kabel worden ingekort zodat de bus op een andere plaats komt N B Om veiligheidsredenen moet de massaleiding in de pomp langer zijn dan de faseleidingen Als de motorkabel wordt losgerukt moet de massaleiding de leiding zijn die het laatste van zijn aansluiting loskomt Dit is aan beide uiteinden van de kabel van toepassing Vóór inbe...

Page 18: ...åßãìá åíôüò þñïõ ôï áíôëïýìåíï õãñü ãéá ðáñáäåßãìá åíôüò þñïõ ôï áíôëïýìåíï õãñü ãéá ðáñáäåßãìá åíôüò þñïõ ôï áíôëïýìåíï õãñü ãéá ðáñáäåßãìá åíôüò þñïõ ôï áíôëïýìåíï õãñü ãéá ðáñáäåßãìá åíôüò þñïõ åñãïôáîßïõ êëð ðñÝðåéòíá ãßíåé ðñüâëåøç ãéá óýíäåóç åñãïôáîßïõ êëð ðñÝðåéòíá ãßíåé ðñüâëåøç ãéá óýíäåóç åñãïôáîßïõ êëð ðñÝðåéòíá ãßíåé ðñüâëåøç ãéá óýíäåóç åñãïôáîßïõ êëð ðñÝðåéòíá ãßíåé ðñüâëåøç ãéá óýí...

Page 19: ... Ýñé óáò Þ ïðïéïäÞðïôå Üëëï Ìçí âÜæåôå ðïôÝ ôï Ýñé óáò Þ ïðïéïäÞðïôå Üëëï Ìçí âÜæåôå ðïôÝ ôï Ýñé óáò Þ ïðïéïäÞðïôå Üëëï áíôéêåßìåíï óôï Üíïéãìá åéóüäïõ óôï êÜôù ìÝñïò ôïõ áíôéêåßìåíï óôï Üíïéãìá åéóüäïõ óôï êÜôù ìÝñïò ôïõ áíôéêåßìåíï óôï Üíïéãìá åéóüäïõ óôï êÜôù ìÝñïò ôïõ áíôéêåßìåíï óôï Üíïéãìá åéóüäïõ óôï êÜôù ìÝñïò ôïõ áíôéêåßìåíï óôï Üíïéãìá åéóüäïõ óôï êÜôù ìÝñïò ôïõ ðåñéâëÞìáôïò ôçò áíôëßáò ...

Page 20: ...s den er delvis demontert ADVARSEL Dersom personer kan komme i berøring med pumpen eller det pumpede mediet for exempel på byggarbeidplasser i jordbruk etc må det monteres en jordfeilbryter på det jordete uttaket Ved pumping nær vann brygger badeplasser dammer fontener etc må man sørge for en avstand på minst 20 m mellom pumpen og personer i vannet Pumpen må aldri plasseres direkte i svømmebasseng...

Page 21: ...rifter ADVARSEL Alt elektrisk utstyr må alltid være jordet Dette gjelder både pumpe og eventuelt kontrollutstyr OBS Av sikkerhetshensyn skal jordlederen i pumpen være lengre enn faselederne Hvis motorkabelen rykkes løs skal jordlederen være den siste som løsner fra klemmen Dette gjelder begge ender av kabelen Elektrisk tilkopling Før drift Kontroller rotasjonsretningen Ved start rykker pumpen til ...

Page 22: ...jø eller til pumpning af brændbare væsker ADVARSEL Pumpen må ikke anvendes hvis den er delvist demonteret ADVARSEL Hvis der er risiko for at en person kan komme i berøring med pumpen og den væske der pumpes f eks på bygge pladser og lignende skal der være installeret HFI relæ Ved pumpning på byggepladser bådebroer damme springvand og lign skal der være en sikkerhedsafstand på mindst 20 m imellem p...

Page 23: ...adiget Ved montage af kabel som tidligere er brugt i pumpen skal gummibøsningerne altid udskiftes og et stykke klippes af så den sidder på et nyt sted på kablet OBS Af sikkerhedsmæssige grunde skal jordlederen i pumpen være længere end faselederne Hvis motorkablet bliver rykket løs skal jordlederen være den leder der sidst løsnes fra sin tilslutning Dette gælder begge kablets ender Inden drift Kon...

Page 24: ... käyttää osittain purettuna VAROITUS Pumpex KG on sisäänvirtauspuolella leikkuri jota ei voida suojata koska se haittaisi pumppujen toimintaa Rajoitukset Upotussyvyys maks 10 m Nesteen lämpötila maks 40 C Pumppuvaihtoehdot juoksupyörä pooli lukumäära Esimerkki tyyppimerkinnästä KG 30 W CA2 W 1 vaihe 3 vaihe Moottori 1 vaihe vaihtovirtamoottori tai oikosuljettu 3 vaihe asynkronimoottori 50 tai 60 H...

Page 25: ...aapelin toiseen kohtaan VAROITUS Sähköasennus on tehtävä kansallisten ja paikallisten määräysten mukaisesti Sähkökytkentä Käyttö Ennen käyttöä Tarkista pyörimissuunta Käynnistettäessä pumppu nykäisee vastapäivään ylhäältä päin katsottuna VAROITUS Jos rakenteeseen kuuluva moottorin suojamekanismi on lauennut pumppu pysähtyy ja käynnistyy automaattisesti uudelleen kun se on jäähtynyt VAROITUS Pyörim...

Page 26: ... 1 6 2 1 3 4 5 0 6 6 3 3 4x1 5 34 KG 31 CA1 2 4 1 8 2 4 3 4 5 0 7 2 3 6 4x1 5 34 KG 39 CB1 4 3 3 5 4 7 3 4 5 0 12 2 6 1 4x1 5 42 P1 P2 I Qmax Hmax A kW kW rpm 230V 400V no mm2 kg l s m KG 31W CA2 1 8 1 5 2 9 0 0 8 4 4x1 5 34 KG 30 CA2 1 5 1 3 2 9 0 0 5 5 3 2 4x1 5 34 KG 31 CA2 2 3 1 7 2 9 0 0 6 9 4 0 4x1 5 34 KG 39 CB2 3 7 3 0 2 9 0 0 10 8 6 2 4x1 5 42 50 Hz 60 Hz ...

Page 27: ...27 1 Thermal switches Leakage sensor 351850 AB Thermal switches Leakage sensor 351849 AB 2 3 Ä Y 354839AA 4 KG31 W 50 Hz 50 60 Hz 50 60 Hz KG30 W 60 Hz KG38 W 60 Hz ...

Page 28: ...cette déclaration est conforme à aux normes ou autres documents normatifs Al quale questa dichlarazione si riferisce è conforme alla seguente norma o ad altri documenti normativi Al que se refiere esta declaración con las normas u otros documentos normativos Aque se refere esta declaraçáo está em conformidade com as Normas ou outros documentos normativos Waaraop deze verklaring betrekking heeft in...

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