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14 

 

 

 

9.  Rinse or clean the reagent head with an appropriate material. 

10. Remove the diaphragm by running a blunt blade along the periphery and prying it 

out. 

 

11.2 Inspection 

Remove and inspect the diaphragm assembly.  It may have taken a permanent 
convex/concave set  as a result of normal flexure and conformance to the dish-
plate.  This condition is normal and is  not cause for replacement.  The diaphragm 
must be replaced if it is deformed, dimpled, or  obviously damaged. 

 

If the diaphragms have been removed from the support ring, the entire 
assembly  should be replaced to ensure proper sealing of its components.

 

 

 

11.3 PULSAlarm® Diaphragm Reinstallation 

1.  Ensure that the critical sealing areas of diaphragm assembly, reagent head, 

and pump head  are clean and free from debris.  Align the diaphragm 
assembly capillary tubes with mating  holes in the seal groove in the reagent 
head and position it in place against the reagent head.  Ensure seating of the 
diaphragm sealing ring into the mating groove in the reagent head. 

2.  Install the reagent head bolts and tighten in an alternating pattern to ensure an 

even seating  force.  Torque to the values recommended in the Installation, 
Operation, and Maintenance  manual appropriate to the pump. 

3.  Apply sealing compound to the gauge/pressure switch assembly threads and 

reinstall to the upper  port on the reagent head. 

4.  Apply sealing compound to the fill valve assembly pipe plug and reinstall to the 

lower port on the  reagent head. 

5.  Connect a hand-held vacuum pump or other vacuum source to the vacuum 

port, which fits 6  mm (1/4 in.) I.D. tubing. 

 

Diaphragm damage or decreased flow will occur  if a vacuum is not drawn 
before the pump is returned to service.   

 

6.  Re-prime the pump head hydraulic system 
7.  If required, test operation 
8.  After diaphragm set-up and priming, the pump is ready to be returned to 

service. 

 

12.0 Barrier Fluid Setup 

The barrier fluid should be chosen for compatibility with the process and 
environmental conditions. The fluid chosen should have as low a viscosity as 
possible to aid in priming the system.  Water can be used, and ethylene or 
propylene glycol can be added for corrosion and temperature protection. Thin oils 
such as silicone oil or mineral oil can also be used. Liquids of higher viscosity will 
extend the time required to properly prime the system.  Thinner liquids will allow for 
faster setup.   

Pulsafeeder supplies low viscosity silicone oil standardly. 

 

Summary of Contents for PULSAlarm Pulsa Series

Page 1: ...Ex db IIB T5 Gb Ex tb IIIC T100 C Db IP66 Bulletin IOM PUL 1007 Rev F THIS DOCUMENT CONTAINS CHARACTERISTICS CONTROLLED BY U L FILE E186527 CHANGES REQUIRE AGENCY APPROVAL PULSAlarm LEAK DETECTION SW...

Page 2: ...ation of the original parts by Pulsafeeder personnel Parts returned for warranty considerations which are good will be sent back freight collect Any field modifications will void the warranty Out of w...

Page 3: ...Pulsa Series PulsaPro and Pulsar and PULSAlarm are registered trademarks of Pulsafeeder Inc Revision History Revision Implemented By Revision Date Approved By Approval Date Reason B Engineering 04 27...

Page 4: ...5 0 Theory of Operation 9 6 0 Setup Pump with Leak Detection 9 7 0 Setup Switch Assembly 9 8 0 PULSAlarm Reagent Head 11 9 0 PULSAlarm Leak Detection Diaphragm 11 10 0 Diaphragm Construction 12 11 0 P...

Page 5: ...tor run the equipment in the most efficient manner possible These Tips are drawn from the knowledge and experience of our staff engineers and input from the field 2 0 Foreword The equipment to which t...

Page 6: ...g pumped from the hydraulic fluid that is moving diaphragm back and forth causing its pumping action To be certain that the diaphragm is properly sealed the PULSAlarm Leak Detection System can be incl...

Page 7: ...r Quality System I Explosive atmosphere II Explosive Protection II Protection Methods flameproof enclosure III Gas Group III Gas Group IV Equipment Category IV Temperature Code or Temperature Rating m...

Page 8: ...phragm both normally open and normally closed contacts are standard It is recommended that the pump be stopped in the event such a leak is detected Immediate attention to the problem followed by clean...

Page 9: ...ntary ground If equipped with an optional pressure switch shown in LD FIG 4 install electrical wiring and conduit in accordance with local electrical codes The PULSAlarm switch is rated as follows Vol...

Page 10: ...their peripheries to an intermediate metal spacer ring The space between the diaphragms is sealed so that the diaphragm functions like a standard single diaphragm The space between the diaphragms is...

Page 11: ...12 10 0 Diaphragm Construction In some cases diaphragm components are retained with adhesive It is not present for sealing purposes Diaphragm construction...

Page 12: ...aphragm 1 Disconnect the power source to the drive motor apply all necessary engineering controls e g lockout tagout 2 Relieve all pressure from the piping system and close the inlet and outlet shutof...

Page 13: ...g force Torque to the values recommended in the Installation Operation and Maintenance manual appropriate to the pump 3 Apply sealing compound to the gauge pressure switch assembly threads and reinsta...

Page 14: ...surrounding the work is not hazardous use the proper Personal Protective Equipment relieve pressure drain fluid from piping and lockout the pump motor 2 Follow complete re assembly of the diaphragm r...

Page 15: ...in the outlet side tubing not just bubbles without any vacuum pressure 10 Release the vacuum to check for a clear level of fluid in the outlet side tubing If there is no level restore the vacuum by p...

Page 16: ...h from 0 to 100 26 Slowly increase the discharge pressure to full operating pressure 27 Continue to run the pump During this time excess barrier fluid will be displaced from the system into the length...

Page 17: ...18...

Page 18: ...Bulletin IOM PUL 1007 Rev F PULSAlarm LEAK DETECTION SYSTEM A unit of IDEX Corporation 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 pulsa com pulsa idexcorp com...

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