Puls MiniLine-2 Series Manual Download Page 1

 

 

ML120.244

 

 

MiniLine-2 

 

24V,

 

5A,

 

S

INGLE 

P

HASE 

I

NPUT

 

 

 

 

 
P

OWER 

S

UPPLY

 

ƒ

 

AC 200-240V Regional Input 

ƒ

 

Efficiency up to 90.3% 

ƒ

 

Compact Design, Width only 72.5mm 

ƒ

 

Full Power between -10°C and +60°C 

ƒ

 

Large International Approval Package 

ƒ

 

Cost / Performance Optimized 

ƒ

 

3 Year Warranty 

 

 

 

 

1/21

G

ENERAL 

D

ESCRIPTION

 

The MiniLine-2 series covers the lower power 
requirements in the range from 15W to 120W. These 
units in their rugged plastic housing and large screw 
terminals are highly efficient, very compact, easy to 
install and are extremely reliable. Besides the standard 
24V power supplies, many other output voltages are 
also available as well as units rated down to -40°C. 

More DIN-Rail power supplies in rugged plastic housings 
can be found in the MiniLine family which is equipped 
with quick-connect spring-clamp terminals. These units 
come in power ranges from 25W to 100W and a variety 
of output voltages. 

The ML120 units are highly immune against electrical 
disturbances on the mains and provides reliable output 
power. This offers superior protection for equipment 
which is connected to the public mains network or is 
exposed to a critical industrial environment. 

Besides the cost optimized ML120.244, two additional 
units are available in the ML120 series. The 
ML120.CLASS2 fulfills the NEC Class 2 requirements and 
the ML120.241 is the standard product with an auto-
select 100-120/220-240V input. 

The supplementary MiniLine-2 redundancy module 
MLY10.241 allows building of redundant systems or 
protecting against back-feeding voltages. 

 

S

HORT

-

FORM 

D

ATA

 

 

Output voltage 

DC 24V 

 

Adjustment range 

24V 

 

Output current 

5A 

 

Output power 

120W 

 

Output ripple 

< 50mVpp 

20Hz to 20MHz 

Input voltage 

AC 200-240V 

-15% / +10% 

Mains frequency 

50-60Hz  

±6% 

AC Input current 

1.07A 

 

Power factor 

0.54 

 

AC Inrush current 

typ. 31A 

peak value at 
230Vac 40°C and 
cold start 

DC Input 

 

Efficiency 90.3%  
Losses 12.9W 

 

Temperature range -10°C to +70°C 

operational 

Derating 

3W/°C 

+60 to +70°C 

Hold-up time 

typ. 35ms 

 

Dimensions 72.5x75x103mm 

WxHxD 

Weight 

360g / 0.8lb 

 

 

 

O

RDER 

N

UMBERS

 

Power Supply 

ML120.244

 24V 

Standard 

unit 

Accessory MLY10.241 

Redundancy 

module 

YRM2.DIODE Redundancy 

module 

  

with alarm contacts 

UF20.241 Buffer 

Module 

 

M

ARKINGS

 

 

 

Ind. Cont. Eq. 

UL 508, pending

 

 

UL 60950-1 

pending

 

 

EMC, LVD, RoHS

 

 

Class I Div 2, pend.

 

 

Marine, pending

 

 

Apr. 2013 / Rev. 1.1  DS-ML120.244-EN  
All parameters are specified at 24V, 5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

Summary of Contents for MiniLine-2 Series

Page 1: ...vironment Besides the cost optimized ML120 244 two additional units are available in the ML120 series The ML120 CLASS2 fulfills the NEC Class 2 requirements and the ML120 241 is the standard product w...

Page 2: ...housing is patent by PULS US patent No US D442 923S No part of this document may be reproduced or utilized in any form without permission in writing from the publisher TERMINOLOGY AND ABREVIATIONS PE...

Page 3: ...le another power supply WARNING Risk of electrical shock fire personal injury or death Do not use the power supply without proper grounding Protective Earth Use the terminal on the input block for ear...

Page 4: ...down voltage typ 134Vac steady state value see Fig 3 1 The power factor is the ratio of the true or real power to the apparent power in an AC circuit The crest factor is the mathematical ratio of the...

Page 5: ...t Inrush energy typ 1A2 s 40 C ambient cold start Fig 4 1 Input inrush current typical behavior 230Vac input 24V 5A output 25 C ambient Fig 4 2 Input inrush current zoom into first peak 230Vac input 2...

Page 6: ...ll output voltage cannot be maintained and the output voltage will drip to lower values Detailed curves can be found in chapter22 1 Output power nom 120W Short circuit current min 7 8A load impedance...

Page 7: ...ing this time Fig 7 1 Hold up time vs input voltage Fig 7 2 Shut down behavior definitions 0 15 30 75 90ms 200 210 230 240 260Vac Hold up Time 45 60 a b c d 220 Input Voltage 250 a 24V 2 5A typ b 24V...

Page 8: ...0 of the nominal load for the rest of the time Fig 8 1 Efficiency vs output current at 24V typ Fig 8 2 Losses vs output current at 24V typ Efficiency 0 5 84 85 86 87 88 89 90 83 91 5A 2 2 5 4 1 3 Outp...

Page 9: ...t Terminals Screw terminals Dual terminals for the negative and positive pole Both poles are equal Positive output Negative return output B Input Terminals Screw terminals L Phase Line input N Neutral...

Page 10: ...and 40 C 96 000h at 24V 2 5A and 40 C 106 000h at 24V 5A and 25 C MTBF SN 29500 IEC 61709 T B D at 24V 5A and 40 C T B D at 24V 5A and 25 C MTBF MIL HDBK 217F T B D at 24V 5A 40 C Ground Benign GB40 T...

Page 11: ...est During the test minor temporary impairments may occur which will be corrected by the power supply itself C Temporary loss of function is possible Power supply may shut down and restarts by itself...

Page 12: ...er voltage category III IEC 62103 EN 50178 altitudes up to 2000m II altitudes from 2000m to 6000m Degree of pollution 2 IEC 62103 EN 50178 not conductive LABS compatibility The unit does not release a...

Page 13: ...Hz TN TT mains IT mains Double or reinforced insulation 17 DIELECTRIC STRENGTH The output voltage is floating and has no ohmic connection to the ground Type and factory tests are conducted by the manu...

Page 14: ...vel 3 in U S A UL 60950 1 and Canada C22 2 No 60950 1 E File E137006 Marine pending Marine and offshore applications environmental category C EMC2 GL Germanischer Lloyd classified GOST P pending Certi...

Page 15: ...he DIN rail height must be added to the unit depth 103mm to calculate the total required installation depth Installation Clearances See chapter 2 Fig 20 1 Front view Fig 20 2 Side view Apr 2013 Rev 1...

Page 16: ...hold up time DC Buffer Unit s Power Supply Load AC 21 2 REDUNDANCY MODULES The MLY10 241 is a dual redundancy module which has two diodes with a common cathode included It can be used for various pur...

Page 17: ...ow typical voltage dips Fig 22 1 Peak loading with 2x the nominal current for 50ms typ Fig 22 2 Peak loading with 5x the nominal current for 5ms typ 10ms DIV Output Voltage Output Current 24 5V 0A 10A...

Page 18: ...load current between the power supplies Usually the power supply with the higher adjusted output voltage draws current until it goes into current limitation This means no harm to the power supply as l...

Page 19: ...ng redundant power systems a Use separate input fuses for each power supply b Use separate mains systems for each power supply whenever it is possible c Monitor the individual power supply units A mon...

Page 20: ...ed as long as the supplying voltage is below 240V 10 Use a fuse or a circuit breaker to protect the N input The N input is not internally protected and is in this case connected to a hot wire Appropri...

Page 21: ...ended output current Curve A2 Max allowed output current results in approximately half the lifetime expectancy of A1 Fig 22 5 Mounting Orientation A Standard orientation Power Supply OUTPUT INPUT Outp...

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