Pullin Evolution Solar PES190 Installation And Servicing Instructions Download Page 6

6

Subtract the resistance for 4 No. 22mm elbows at

0.8m each = 3.2m

Therefore the permitted length equates to: 5.8m

5.8m is less than the actual length of 7m therefore

calculate the next largest size.

Maximum resistance allowed for a straight length of

28mm pipe (D2) from a G1/2 temperature relief

valves equates to 18m.

Subtract the resistance of 4 No. 28mm elbows at

1.0m each = 4.0m

Therefore the maximum permitted length equates

to: 14m

As the actual length is 7m, a 28mm (D2) copper pipe

will be satisfactory.

WARNINGS

• Under no circumstances should the factory fit-

ted temperature/pressure relief valve be removed

other than by a competent person. To do so will

invalidate any guarantee or claim.

• The cold water combination valve assembly must

be fitted to the mains water supply to the Pullin

Evolution Solar unit.

• No control or safety valves should be tampered

with.

• The discharge pipe should not be blocked or

used for any other purpose.

• The tundish should not be located adjacent to

any electrical components.

Valve outlet size

Minimum size of 

discharge pipe 

D1

Minimum size of 

discharge pipe 

D2 from tundish

Maximum 

resistance 

allowed, expressed 

as a length of 

straight pipe (i.e. 

no elbows or 

bends)

Resistance 

created by each 

elbow or bend

G1/2

15mm

22mm           
28mm           
35mm

up to 9m          

up to 18m         
up to 27m

0.8m            
1.0m            
1.4m

G3/4

22mm

28mm           
35mm           
42mm

up to 9m          

up to 18m         
up to 27m

1.0m            
1.4m            
1.7m

G1

28mm

35mm           
42mm           
54mm

up to 9m          

up to 18m         
up to 27m

1.4m            
1.7m            
2.3m

Table 2: Sizing of copper discharge pipe (D2) for common temperature relief valve outlet sizes

Fixed grating

Discharge below
fixed grating
(Building Regulation
G3 section 3.9d gives

alternative points
of discharge)

Trapped

gully

Discharge pipe (D2) from tundish,

with continuous fall. See Building

Regulation G3 section 3.9d i-iv,

Table 4 and worked example

300mm
minimum

500mm maximum

Metal discharge pipe (D1) from
Temperature relief valve to tundish

Tundish

Safety device
(e.g. Temperature

relief valve)

Fig.4: Typical discharge pipe arrangement (extract from Building Regulation G3 Guidance section)

Summary of Contents for PES190

Page 1: ...ion Solar is a purpose designed unvented solar water heater The unit has a stainless steel inner vessel which ensures an excellent standard of corrosion resistance The outer casing is a combination of...

Page 2: ...ion should be placed between the 2 pieces of the cold water combination valve assem bly see Fig 1 Outlets situated higher than the Pullin Evolution Solar will give outlet pressures lower than that at...

Page 3: ...sion vessel wall mounting bracket is supplied for this purpose NOTE DONOTUSETHEPOTABLEWATEREXPAN SIONVESSELSUPPLIEDWITHTHEPULLIN EVOLUTIONSOLARFORANYOTHERPURPOSE IT ISNOTSUITABLEFORUSEONASOLAR PRIMARY...

Page 4: ...F E NOMINAL CAPACITY litres TYPE DIMENSIONS mm A B C D 2 Direct heating times assume use of lower element only and auxillary cylinder volume being heated SURFACE AREA m RATING kW RECOVERY mins 1 Recov...

Page 5: ...utlet size of the safety device between 18 and 27m at least 3 sizes larger and so on Bends must be taken into account in calculating the flow resistance Refer to Diagram 1 Table 1 and the worked examp...

Page 6: ...ny other purpose The tundish should not be located adjacent to any electrical components Valve outlet size Minimum size of discharge pipe D1 Minimum size of discharge pipe D2 from tundish Maximum resi...

Page 7: ...INDIRECT SYSTEM CONTROLS JUNCTION BOX GREEN YELLOW BROWN BLUE 3 DIRECT THERMOSTAT B A 1 1 2 2 3 INDIRECT THERMOSTAT INDIRECT THERMAL CUT OUT EXPANSION VESSEL COLD WATER COMBINATION VALVE 2 PIECE T P R...

Page 8: ...ls which must be installed as per the manufacturers instruc tions CONTROLOFSOLARPRIMARYCIRCUIT Temperature control of the Pullin Evolution Solar must be carried out using a suitable proprietory Solar...

Page 9: ...ry heating source boiler connections are made to the terminal block located under the terminal cover mounted on the side of the unit The supply cable s must be routed through the cable grip s in the t...

Page 10: ...SUPPLY ALL EARTH CONNECTIONS MUST BE CONNECTED BACK TO THE MAINS EARTH SUPPLY CONTROL CIRCUIT FOR AUXILLARY HEATING BOILER ONLY SEPARATE CONTROLS WILL BE REQUIRED FOR THE SOLAR PRIMARY CIRCUIT PROGRA...

Page 11: ...ing the lever on the motor housing to the FLUSHING ONLY setting When the circuit is full return the lever to the NORMAL USE position Switch on the boiler ensure the programmer is set to Domestic Hot W...

Page 12: ...stat and thermal cut out DIRECTMODELS Open the cover s to the immersion heater housing s and disconnect wiring from the thermostat mounted on top of the immersion heater s Remove the thermostat by car...

Page 13: ...FTHESAFETY VALVESFITTEDTOTHEPULLINEVOLUTION SOLARSYSTEM IFAFAULTISSUSPECTED CONTACTACOMPETENTINSTALLER TEMPERATURECONTROLS SOLAR Temperature control of the solar primary coil is by means of solar diff...

Page 14: ...6 Terminal cover 95 614 089 Indirect controls Indirect thermostat 95 612 697 Indirect Thermal cut out and Solar Cut out 95 612 698 Motorised valve 2 port 95 605 049 Terminal housing 95 614 090 4 Way t...

Page 15: ...required 1 DIRECT immersion heater not switched on 1 Check and switch on 2 DIRECT immersion heater thermal cut out has operated 2 Check Reset by pushing button 3 INDIRECT programmer set to Central Hea...

Page 16: ...register the product It has been installed in the United Kingdom The expansion vessel is guaranteed for a period of 2 years from the date of purchase The Pullin Evolution Solar s com ponents immersion...

Page 17: ...uture reference 2 This Log Book is to be completed in full by the competent person s who commissioned the equipment and then handed to the customer When this is done the Log Book is a commissioning ce...

Page 18: ...ER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE COMMISSIONING ENGINEER IF DIFFERENT COMPANYNAME ADDRESS ENGINEERNAME TELEPHONENUMBER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE APPLIANCE TIME CONTR...

Page 19: ...YES NO IS PRIMARY ENERGY SOURCE CUT OUT FITTED NORMALLY 2 PORT VALVE YES NO WHAT IS THE PRESSURE REDUCING VALVE SETTING IF FITTED BAR WHERE IS OPERATING PRESSURE REDUCING VALVE SITUATED HAS THE EXPAN...

Page 20: ...EL NO COMMENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 5 DATE ENGINEER NAME COMPANY NA...

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