Pullin Evolution Solar PES190 Installation And Servicing Instructions Download Page 2

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Table 1: Unit  weights

IMPORTANT NOTE:

THE PULLIN EVOLUTION SOLAR MUST BE INCOR-

PORATED INTO A FULLY PUMPED SOLAR PRIMARY

CIRCUIT. CONTROL OF THE SOLAR PRIMARY IS

ACHIEVED BY THE USE OF EXTERNAL CONTROLS

NOT SUPPLIED WITH THE UNIT.  CONTROL MUST BE

VIA A PURPOSE DESIGNED SOLAR HYDRAULIC

STATION AND SOLAR DIFFERENTIAL TEMPERA-

TURE CONTROLLER.

GENERAL REQUIREMENTS

SITING THE UNIT

The Pullin Evolution Solar must be installed vertically.

Although location is not critical, the following points

should be considered:

• The Pullin Evolution Solar should be sited to

ensure minimum dead leg distances, particularly

to the point of most frequent use.

• Avoid siting where extreme cold temperatures

will be experienced. All exposed pipework should

be insulated.

• The discharge pipework from the safety valves

must have minimum fall of 1:200 from the unit

and  terminate in a safe and visible position.

•  Access to associated controls and immersion

heaters should be possible to allow for periodic

servicing and maintenance.

•  Ensure that the base chosen for the Pullin Evo-

lution Solar is level and capable of permanently

supporting the weight when full of water  (see

Table 1).

The Pullin Evolution Solar has an operating pressure

of 3.5 bar that is controlled by the cold water combi-

nation valve assembly. The cold water combination

valve assembly can be connected to a maximum mains

pressure of 16 bar.

Wherever possible the mains supply pipe should be

22mm. We suggest the minimum supply requirements

should be 1.5 bar pressure and 20 litres per minute

flowrate. However, at these values outlet flow rates

may be poor if several outlets are used simultaneously.

The higher the available pressure and flow rate the

better the system performance.

OUTLET/TERMINAL FITTINGS   (TAPS, ETC.)

The Pullin Evolution Solar can be used with most

types of terminal fittings. It is advantageous in many

mixer showers to have balanced hot and cold water

supplies. In these instances a balanced pressure

cold water connection should be placed between the

2 pieces of the cold water combination valve assem-

bly (see Fig. 1). Outlets situated higher than the

Pullin Evolution Solar will give outlet pressures lower

than that at the heater, a 10m height difference will
result in a 1 bar pressure reduction at the outlet.

LIMITATIONS

The Pullin Evolution Solar should not be used in

association with any of the following:

• Solid fuel boilers or any other boiler in which

the energy input is not under effective thermo-

static control unless additional and appropriate

safety measures are installed.

• Ascending spray type bidets or any other class

1 back syphonage risk requiring that a type A air

gap be employed.

• Steam heating plants unless additional and ap-

propriate safety devices are installed.

• Situations where maintenance is likely to be ne-

glected or safety devices tampered with.

• Water supplies that have either inadequate pres-

sure or where the supply may be intermittent.

• Situations where it is not possible to safely pipe

away any discharge from the safety valves.

• In areas where the water consistently contains

a high proportion of solids, e.g. suspended matter

that could block the strainer, unless adequate fil-

tration can be ensured.

OPERATIONAL SUMMARY

Maximum mains pressure

16 bar

Operating pressure

3.5 bar

Expansion vessel charge pressure

3.5 bar

Expansion relief valve setting

6 bar

T&P relief valve setting

90°C/10 bar

Maximum primary circuit pressure

(auxillary coil) (indirect only)

3 bar

Maximum primary circuit pressure

(solar coil)

6 bar

Storage capacity

See Table 1

Weight when full

See Table 1

WATER SUPPLY

Bear in mind that the mains water supply to the prop-

erty will be supplying both the hot and cold water re-

quirements simultaneously. It is recommended that the

maximum water demand is assessed and the water

supply checked to ensure this demand can be satis-

factorily met.

Note: A high mains water pressure will not always

guarantee high flow rates.

Type

Model 

reference

Nominal 
capacity 

(litres)

Weight of 

unit full 

(kg)

DIRECT

PES190D

190

235

PES210D

210

259

PES250D

250

302

PES300D

300

362

INDIRECT PES190I

190

240

PES210I

210

264

PES250I

250

308

PES300I

300

367

Summary of Contents for PES190

Page 1: ...ion Solar is a purpose designed unvented solar water heater The unit has a stainless steel inner vessel which ensures an excellent standard of corrosion resistance The outer casing is a combination of...

Page 2: ...ion should be placed between the 2 pieces of the cold water combination valve assem bly see Fig 1 Outlets situated higher than the Pullin Evolution Solar will give outlet pressures lower than that at...

Page 3: ...sion vessel wall mounting bracket is supplied for this purpose NOTE DONOTUSETHEPOTABLEWATEREXPAN SIONVESSELSUPPLIEDWITHTHEPULLIN EVOLUTIONSOLARFORANYOTHERPURPOSE IT ISNOTSUITABLEFORUSEONASOLAR PRIMARY...

Page 4: ...F E NOMINAL CAPACITY litres TYPE DIMENSIONS mm A B C D 2 Direct heating times assume use of lower element only and auxillary cylinder volume being heated SURFACE AREA m RATING kW RECOVERY mins 1 Recov...

Page 5: ...utlet size of the safety device between 18 and 27m at least 3 sizes larger and so on Bends must be taken into account in calculating the flow resistance Refer to Diagram 1 Table 1 and the worked examp...

Page 6: ...ny other purpose The tundish should not be located adjacent to any electrical components Valve outlet size Minimum size of discharge pipe D1 Minimum size of discharge pipe D2 from tundish Maximum resi...

Page 7: ...INDIRECT SYSTEM CONTROLS JUNCTION BOX GREEN YELLOW BROWN BLUE 3 DIRECT THERMOSTAT B A 1 1 2 2 3 INDIRECT THERMOSTAT INDIRECT THERMAL CUT OUT EXPANSION VESSEL COLD WATER COMBINATION VALVE 2 PIECE T P R...

Page 8: ...ls which must be installed as per the manufacturers instruc tions CONTROLOFSOLARPRIMARYCIRCUIT Temperature control of the Pullin Evolution Solar must be carried out using a suitable proprietory Solar...

Page 9: ...ry heating source boiler connections are made to the terminal block located under the terminal cover mounted on the side of the unit The supply cable s must be routed through the cable grip s in the t...

Page 10: ...SUPPLY ALL EARTH CONNECTIONS MUST BE CONNECTED BACK TO THE MAINS EARTH SUPPLY CONTROL CIRCUIT FOR AUXILLARY HEATING BOILER ONLY SEPARATE CONTROLS WILL BE REQUIRED FOR THE SOLAR PRIMARY CIRCUIT PROGRA...

Page 11: ...ing the lever on the motor housing to the FLUSHING ONLY setting When the circuit is full return the lever to the NORMAL USE position Switch on the boiler ensure the programmer is set to Domestic Hot W...

Page 12: ...stat and thermal cut out DIRECTMODELS Open the cover s to the immersion heater housing s and disconnect wiring from the thermostat mounted on top of the immersion heater s Remove the thermostat by car...

Page 13: ...FTHESAFETY VALVESFITTEDTOTHEPULLINEVOLUTION SOLARSYSTEM IFAFAULTISSUSPECTED CONTACTACOMPETENTINSTALLER TEMPERATURECONTROLS SOLAR Temperature control of the solar primary coil is by means of solar diff...

Page 14: ...6 Terminal cover 95 614 089 Indirect controls Indirect thermostat 95 612 697 Indirect Thermal cut out and Solar Cut out 95 612 698 Motorised valve 2 port 95 605 049 Terminal housing 95 614 090 4 Way t...

Page 15: ...required 1 DIRECT immersion heater not switched on 1 Check and switch on 2 DIRECT immersion heater thermal cut out has operated 2 Check Reset by pushing button 3 INDIRECT programmer set to Central Hea...

Page 16: ...register the product It has been installed in the United Kingdom The expansion vessel is guaranteed for a period of 2 years from the date of purchase The Pullin Evolution Solar s com ponents immersion...

Page 17: ...uture reference 2 This Log Book is to be completed in full by the competent person s who commissioned the equipment and then handed to the customer When this is done the Log Book is a commissioning ce...

Page 18: ...ER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE COMMISSIONING ENGINEER IF DIFFERENT COMPANYNAME ADDRESS ENGINEERNAME TELEPHONENUMBER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE APPLIANCE TIME CONTR...

Page 19: ...YES NO IS PRIMARY ENERGY SOURCE CUT OUT FITTED NORMALLY 2 PORT VALVE YES NO WHAT IS THE PRESSURE REDUCING VALVE SETTING IF FITTED BAR WHERE IS OPERATING PRESSURE REDUCING VALVE SITUATED HAS THE EXPAN...

Page 20: ...EL NO COMMENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 5 DATE ENGINEER NAME COMPANY NA...

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