Pullin Evolution Solar PES190 Installation And Servicing Instructions Download Page 1

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UNVENTED MAINS PRESSURE SOLAR WATER HEATERS

100 TO 300 LITRE CAPACITY

DIRECT AND INDIRECT MODELS

INSTALLATION AND SERVICING INSTRUCTIONS

PACK CONTENTS

Pullin Evolution unvented solar water heater incorporating immersion heater(s) and thermal controls

 Factory fitted temperature/pressure relief valve 

l

 Cold water combination valve assembly 

l

 Expansion vessel

and mounting bracket 

l

 Tundish 

l

 Motorised valve (indirect models only) 

l

 Compression nuts and olives

Immersion heater spanner 

l

 Installation instructions

IMPORTANT: PLEASE READ ALL THESE INSTRUCTIONS BEFORE

COMMENCING INSTALLATION

PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER FOR

FUTURE REFERENCE

NOTE:

 Prior to installation the unit should be stored in

an upright position in an area free from excessive damp

or humidity.

INTRODUCTION

The Pullin Evolution Solar is a purpose designed

unvented solar water heater. The unit has a stainless

steel inner vessel, which ensures an excellent

standard of corrosion resistance. The outer casing is

a combination of resilient thermoplastic mouldings

and corrosion proofed steel sheet. All products are

insulated with CFC/HCFC free polyurethane foam to

meet the latest European heat loss requirements

(see Table 4).

The unit is supplied complete with all the necessary

safety and control devices needed to allow connec-

tion to the cold water mains. All these components

are preset and not adjustable.

This appliance complies with the requirements of the

CE marking directive and is Kiwa approved to show

compliance with Building Regulations (Section G3).

The following instructions are offered as a guide to

installation which must be carried out by a compe-

tent plumbing and electrical installer in accordance

with Building Regulation G3, The Building Standards

(Scotland) Regulations 1990, or The Building Regula-

tions (Northern Ireland).

Summary of Contents for PES190

Page 1: ...ion Solar is a purpose designed unvented solar water heater The unit has a stainless steel inner vessel which ensures an excellent standard of corrosion resistance The outer casing is a combination of...

Page 2: ...ion should be placed between the 2 pieces of the cold water combination valve assem bly see Fig 1 Outlets situated higher than the Pullin Evolution Solar will give outlet pressures lower than that at...

Page 3: ...sion vessel wall mounting bracket is supplied for this purpose NOTE DONOTUSETHEPOTABLEWATEREXPAN SIONVESSELSUPPLIEDWITHTHEPULLIN EVOLUTIONSOLARFORANYOTHERPURPOSE IT ISNOTSUITABLEFORUSEONASOLAR PRIMARY...

Page 4: ...F E NOMINAL CAPACITY litres TYPE DIMENSIONS mm A B C D 2 Direct heating times assume use of lower element only and auxillary cylinder volume being heated SURFACE AREA m RATING kW RECOVERY mins 1 Recov...

Page 5: ...utlet size of the safety device between 18 and 27m at least 3 sizes larger and so on Bends must be taken into account in calculating the flow resistance Refer to Diagram 1 Table 1 and the worked examp...

Page 6: ...ny other purpose The tundish should not be located adjacent to any electrical components Valve outlet size Minimum size of discharge pipe D1 Minimum size of discharge pipe D2 from tundish Maximum resi...

Page 7: ...INDIRECT SYSTEM CONTROLS JUNCTION BOX GREEN YELLOW BROWN BLUE 3 DIRECT THERMOSTAT B A 1 1 2 2 3 INDIRECT THERMOSTAT INDIRECT THERMAL CUT OUT EXPANSION VESSEL COLD WATER COMBINATION VALVE 2 PIECE T P R...

Page 8: ...ls which must be installed as per the manufacturers instruc tions CONTROLOFSOLARPRIMARYCIRCUIT Temperature control of the Pullin Evolution Solar must be carried out using a suitable proprietory Solar...

Page 9: ...ry heating source boiler connections are made to the terminal block located under the terminal cover mounted on the side of the unit The supply cable s must be routed through the cable grip s in the t...

Page 10: ...SUPPLY ALL EARTH CONNECTIONS MUST BE CONNECTED BACK TO THE MAINS EARTH SUPPLY CONTROL CIRCUIT FOR AUXILLARY HEATING BOILER ONLY SEPARATE CONTROLS WILL BE REQUIRED FOR THE SOLAR PRIMARY CIRCUIT PROGRA...

Page 11: ...ing the lever on the motor housing to the FLUSHING ONLY setting When the circuit is full return the lever to the NORMAL USE position Switch on the boiler ensure the programmer is set to Domestic Hot W...

Page 12: ...stat and thermal cut out DIRECTMODELS Open the cover s to the immersion heater housing s and disconnect wiring from the thermostat mounted on top of the immersion heater s Remove the thermostat by car...

Page 13: ...FTHESAFETY VALVESFITTEDTOTHEPULLINEVOLUTION SOLARSYSTEM IFAFAULTISSUSPECTED CONTACTACOMPETENTINSTALLER TEMPERATURECONTROLS SOLAR Temperature control of the solar primary coil is by means of solar diff...

Page 14: ...6 Terminal cover 95 614 089 Indirect controls Indirect thermostat 95 612 697 Indirect Thermal cut out and Solar Cut out 95 612 698 Motorised valve 2 port 95 605 049 Terminal housing 95 614 090 4 Way t...

Page 15: ...required 1 DIRECT immersion heater not switched on 1 Check and switch on 2 DIRECT immersion heater thermal cut out has operated 2 Check Reset by pushing button 3 INDIRECT programmer set to Central Hea...

Page 16: ...register the product It has been installed in the United Kingdom The expansion vessel is guaranteed for a period of 2 years from the date of purchase The Pullin Evolution Solar s com ponents immersion...

Page 17: ...uture reference 2 This Log Book is to be completed in full by the competent person s who commissioned the equipment and then handed to the customer When this is done the Log Book is a commissioning ce...

Page 18: ...ER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE COMMISSIONING ENGINEER IF DIFFERENT COMPANYNAME ADDRESS ENGINEERNAME TELEPHONENUMBER DATE REGISTEREDOPERATIVEIDCARDNO IFAPPLICABLE APPLIANCE TIME CONTR...

Page 19: ...YES NO IS PRIMARY ENERGY SOURCE CUT OUT FITTED NORMALLY 2 PORT VALVE YES NO WHAT IS THE PRESSURE REDUCING VALVE SETTING IF FITTED BAR WHERE IS OPERATING PRESSURE REDUCING VALVE SITUATED HAS THE EXPAN...

Page 20: ...EL NO COMMENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL NO COMMENTS SIGNATURE SERVICE 5 DATE ENGINEER NAME COMPANY NA...

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