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NT 1004-C00 03 18 SLC12 i - SLC18 i - SLC12 i HT - SLC18 i HT e

14. TROUBLESHOOTING (continued)

ABNORMAL HEATING OF BEARINGS

4

This heating can be caused by :

4-1

- excessive tension in the transmission (belt or chain) on the pump shaft.

4-2

- excessive pulling on the pump flanges by the piping (in this case, it must have been necessary to force

the piping into position to connect it to the pump).

4-3

- poor alignment of the pump - due for example to 4-2 (the pump is partially or totally uncoupled, the

pump shaft and drive shaft are not aligned with each other).

4-4

- inadequate anchoring of the pump unit leading to deformation of the chassis (make sure that the chas-

sis is clear of the ground except for the 3 anchoring points).

ABNORMAL NOISES

These noises can be caused by hydraulic and mechanical sources. They can be distinguished by the fact
that only the former disappear (or at least lessen) when air is allowed into the inlet pipe.

5

HYDRAULIC NOISES

These noises can come from insufficient product being supplied to the pump, or :

5-1

- the rotation speed is too high for the installation conditions (increase of viscosity due to a change of

product or a reduction of temperature, etc.).

5-2

- that the suction head is too high or has become too high due to excessive head losses following clog-

ging of the piping or filter, a change of viscosity of the liquid, etc.,

5-3

- an increase of the vapour pressure with a rise of temperature.

6

MECHANICAL NOISES

These can stem from :

6-1

- abnormal stress on the pump : the transmission is pulling on the shaft, pulling on the flanges by the

piping.

6-2

- a broken part or foreign body has entered the pump.

EXCESS POWER CONSUMPTION

7

The most spectacular event occurs when the power to an electric motor is shut off.

7-1

If this incident occurs when closing the discharge line, the cause may be the motor protection is adjusted
too low or wrong circuit breaker have been fitted.

7-2

If the incident occurs during operation, the cause could be :

a. an inadequate motor (in this case, the discharge pressure complies with what was expected).
b. head losses higher than expected - following higher viscosity or specific gravity than planned initially

(in this case, the discharge pressure is higher than that planned. The pressure can be reduced by
loosening the relief valve adjustment screw - the flow is decreased).

c. excessive speed of rotation.
d. a fault of the equipment (faulty alignment, deformation of the chassis, stress exerted by the piping on

the flanges, seizing, etc.).

Excessive consumption of electricity can also be due to a poor motor connection (e.g. a 3 phase motor
operating on 2 phases).

Summary of Contents for Mouvex SLC12 i

Page 1: ...butor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com WARRANTY SL Series pumps are covered 24 months by warranty within t...

Page 2: ...suc 9 bar TABLE OF CONTENTS Page 1 OVERALL DIMENSIONS 3 2 INSTALLATION 9 2 1 Installation design 9 2 2 Orientation of the pump ports 10 2 3 Direction of rotation 10 2 4 Protection of the pump installa...

Page 3: ...D E F G K L M nb holes 65 764 231 77 5 438 458 156 5 176 5 185 145 18 115 2 559 30 079 9 094 3 051 17 244 18 031 6 161 6 949 7 283 5 709 0 709 254 65 784 251 77 5 458 478 156 5 176 5 185 145 18 121 2...

Page 4: ...31 77 5 438 458 156 5 176 5 185 145 18 112 2 559 30 079 9 094 3 051 17 244 18 031 6 161 6 949 7 283 5 709 0 709 247 65 784 251 77 5 458 478 156 5 176 5 185 145 18 118 2 559 30 866 9 882 3 051 18 031 1...

Page 5: ...C00 03 18 SLC12 i SLC18 i SLC12 i HT SLC18 i HT e 1 OVERALL DIMENSIONS continued Pump plate Filling Breather Draining Oil level P R V N SLC12 i HT SLC18 i HT Pump Weight kg lb SLC12 i HT 119 263 SLC18...

Page 6: ...als 180 C CAUTION The pumped product must not exceed the temperature of 100 C On jacketed pumps suction port can only be in position 2 top Positions 1 and 3 sides are not possible Not contractual draw...

Page 7: ...LL DIMENSIONS continued Bellows monitoring system SLC12 i SLC18 i NOTA Setting of detection levels is done in factory and do not have to be modified For other dimensions report to pump dimensional dra...

Page 8: ...DIMENSIONS continued Bellows monitoring system ATEX SLC12 i SLC18 i NOTA Setting of detection levels is done in factory and do not have to be modified For other dimensions report to pump dimensional d...

Page 9: ...es at any time to ask for the information you require 2 1 2 Pipe Suction pipe length Length should be as short as possible Suction pipe diameter Diameter must be at least equal to pump port diameter a...

Page 10: ...vacuate through piping Therefore fluid contained in piping must be heated before fluid contained in the pump Also check that a heated pump is not iso lated by closed valves The SL Series pump is a sel...

Page 11: ...if there are water hammers Operating in this way would damage the bellows and shorten their lifetime Protection against foreign bodies The pump and the installation must also be protected against any...

Page 12: ...ns noise and premature wear Ensure that the frame is well above the floor except from the support plates If the unit is to be used in a food environment support plates that allow the unit to be lifted...

Page 13: ...lear the frame of stresses that could affect it 2 6 3 ELECTIC MOTORS Check the compatibility of the instructions on the motor with the supply voltage Follow the wiring diagram use wiring that is appro...

Page 14: ...nd of its transmission lubricant For any pure water pumping during process or cleaning operations consult Mouvex imperatively 3 UTILISATION 2 6 5 CONTROL OF THE SENSE OF ROTATION This control needs to...

Page 15: ...rapid wear of cylinder and piston 4 2 CIP circuit recommended In all cases the pressure at the pump inlet during clea ning must not exceed 3 barg 43 5 psig The flow through the pump required for opti...

Page 16: ...e SL Series pump is lower than 2 bar 29 psi during this operation assembly in parallel is authorised It should be noted that during cleaning the SL Series pump will be acting on a product with general...

Page 17: ...Typically this is nitric acid at 2 5 at room temperature 10 to 15 minute cycle This wash particularly enables dissolving and evacuating proteins and inorganic salts 5 Rinsing with clean water Water a...

Page 18: ...ANED UP Slippery lubricant Spills should be cleaned up WARNING BECAREFULWITHTHEWEIGHTOFTHE PARTSWHENTHEYAREBEINGREMOVED The weight ot the parts can be dangerous and may provoke bodily injuries or mate...

Page 19: ...rding to their own experience When controlling the piston and even if it has not reached its minimum dimensions it may show following aspects especially on abrasive liquid pumping or low viscosity Tri...

Page 20: ...is engaged on the 2 flats of the end of the transmission hub 596 Place thread locking adhesive Loctite 243 or equivalent on the thread of the transmission hub 596 Hold the piston 301 with a 70 Open en...

Page 21: ...eces sitates its replacement Assembly is undertaken in the reverse order of dismantling taking care to correctly position the seal 113 and the 2 indexing pins 117 The screws 147 must be re mounted wit...

Page 22: ...l SLC12 i SLC18 i with 4 litres of oil SLC12 i HT SLC18 i HT Screw back the breather 715 on the lubrication container for the HT version or on the beairing on the standard version FOOD SYNTHETIC GREAS...

Page 23: ...ve ring 148 from manifold or end cover groove 10 4 Flanges reassembly Put flange 114 against manifold or end cover with the three counter bores visible Put ring 148 in manifold or end cover groove it...

Page 24: ...Check that oil level reaches plug N Screw back the breather 715 Temperature of product pumped heating product Draining interval running hours 150 C T 160 C 800 135 C T 150 C 1 500 120 C T 135 C 3 000...

Page 25: ...h oil at breather level see DRAINING If pump storage lasted more than one year the oil should be replaced in time to prevent an excessive degradation of its qualities The best storage conditions are i...

Page 26: ...this can result in pump noise The cause could be 3 1 1 a the suction lift is too high reduce it by taking the pump down closer to the level of the liquid b the dynamic suction losses are too high the...

Page 27: ...d is too high or has become too high due to excessive head losses following clog ging of the piping or filter a change of viscosity of the liquid etc 5 3 an increase of the vapour pressure with a rise...

Page 28: ...itsvorkehrungen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26...

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