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Installation and Operating Instructions 

 

 

BDC 102  

1328BED001-10B-E 

        Status 01/07 

 

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Temperature difference control 

 
 

The BDC 102 regulates the difference in 
temperature between the collector and the 
storage cylinder: 
If the collector temperature is more than 7K 
higher than that of the storage cylinder, the 
pump is switched on. 
If  the  collector  temperature  falls  below  the 

value:  storage  cylinder  +  3K,  the  pump  is 
switched off. 
The  pump  is 

always 

switched  off  if  the 

storage  cylinder  temperature  is  higher  than 
the value set for TSPmax. 

 

Sensor monitoring

 

The  two  temperature  sensors  and  their 
connecting  cables  are  monitored  for 
interruption  and  short  circuit.  A  defective 
sensor  is  indicated  by  a  flashing  “Fault” 

light.  An  incorrect  sensor  type  is  generally 
also  indicated  as  a  “short  circuit”  or 
“interruption”.  

 

Monitoring of circulation

 

Whilst  the  system  is  operating,  the  control 
unit checks (pump = “on”), whether, with the 
pump  switched  on,  the  difference  in 
temperature  between  the  collector  and  the 

storage  cylinder  exceeds  the  amount  of 
60°C+7K  for  30  minutes.  If  this  occurs,  a 
fault – continuous red light – is displayed.  

 

Pump block protection

 

If the solar thermal system is not in use due 
for example, to continuous bad weather, the 
solar  circuit  pump  can  “seize”.  To  prevent 
this  from  happening,  the  control  unit 

switches the pump on for 30 seconds at 10-
day intervals.  
 

 

Installation protection

 

If the collector temperature exceeds 120°C, 
the control unit switches off the solar circuit 
pump.  The  pump  is  switched  on  again  at 

105°C, equivalent to a hysteresis of 15K. 
 

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There  are  basically  two  kinds  of  system 
fault: 

 

Faults  that  are  recognised  by  the control 
unit and which it can therefore indicate 

 

Faults  that  cannot  be  indicated  by  the 
control unit 

10.1 Indicated faults (display): 

These faults are indicated by means of the red “Fault” LED. The frequency with which a light 
flashes  within  a  space  of  a  few  seconds  indicates  a  specific  error  number.  The  possible 
corresponding error sources are listed in the following table: 

Summary of Contents for BDC 102

Page 1: ...ust read through the instructions carefully Failure to observe the instructions and safety information contained in these installation and operating instructions will void the guarantee for the device described installed STORE THESE INSTRUCTIONS IN A SAFE PLACE 31 01 2007 1328BED001 10B E Installation and Operating Instructions ...

Page 2: ...ENTS 7 5 DEVICE INSTALLATION 7 6 ELECTRICAL CONNECTION 8 6 1 230V connection 8 6 2 Connection of temperature sensor 8 6 3 Replacing the fuse 8 7 COMMISSIONING 9 8 OPERATION INDICATORS 10 8 1 Adjustment of control values 10 8 2 Indicators 10 9 REGULATOR FUNCTIONS 11 10 RECTIFICATION OF FAULTS 11 10 1 Indicated faults display 11 10 2 Faults that are not indicated 12 11 TECHNICAL DATA 13 12 RESISTANC...

Page 3: ...tions This could result in damage and hazardous voltages to the device itself and to the attached sensors and devices Solar thermal systems can become very hot There is a risk of being burnt Take care when installing the temperature sensor Install the BDC 102 in such a way that no excessive operating temperatures 50 C result e g as a result of heat sources BDC 102 is not protected against splashin...

Page 4: ...01 10B E Status 01 07 4 2 SYMBOLS AND ABBREVIATIONS Warning This symbol indicates potential dangers Warning 230 Volts This symbol indicates risk to life through high voltages List i Information on operation special features Instructions procedure Test check ...

Page 5: ...nd safety regulations stipulated for the area of use are met Use of the device in ways other than that intended by the manufacturer requires the approval of the manufacturer failing which the guarantee shall not apply 3 2 Device features BDC 102 is characterised by the following features Compact design Minimal installation work 2 LED power on indicators Monitoring of operation Adjustable temperatu...

Page 6: ...n to storage cylinder sensor T2 5 Adjustment of maximum storage cylinder temperature TSPmax 6 Green light for Mains device is connected to power supply Green light for Pump 7 Red light for Fault 8 Fuse 5 DEVICE INSTALLATION The BDC 102 may be installed only in dry rooms where there is no risk of explosion Installation on a flammable base is not permitted The casing of the BDC 102 is designed for s...

Page 7: ...mperature sensors can be extended For lengths up to 15 m a cross section of 2 x 0 5 mm is required for lengths up to 50 m a cross section of 2 x 0 75 mm is necessary For lengths exceeding 10 meters a shielded cable is recommended Sensor cables must not be laid parallel to 230 Volt power cables as these can cause faults To protect the collector sensor within the control unit the use of a lightning ...

Page 8: ... pump Reconnect the pump to the control unit Are the sensor cables for the collector and storage cylinder sensors correctly connected to the relevant control unit terminals Yes No Connect sensors correctly With the mains supply switched off connect the control unit and then switch on the mains supply e g via a safety fuse Does the green Mains light lights up Yes No Test the fuse on the device Chec...

Page 9: ...er storage cylinders values of between 60 C and 90 C are usual A temperature of 80 C is preset at the factory 8 2 Indicators The operating status and potential faults are indicated by two lights For easier identification a pump symbol is shown next to the green LED and a warning symbol next to the red LED LED Display colour Meaning Green LED Mains Continuous green light Control unit is switched on...

Page 10: ...ith the pump switched on the difference in temperature between the collector and the storage cylinder exceeds the amount of 60 C 7K for 30 minutes If this occurs a fault continuous red light is displayed Pump block protection If the solar thermal system is not in use due for example to continuous bad weather the solar circuit pump can seize To prevent this from happening the control unit switches ...

Page 11: ...tive Pump has seized Installation protection De aerate the system Check the pump connection Replace the pump Ensure the pump is running Collector temperature 120 C wait until the temperature has fallen below 105 C 10 2 Faults that are not indicated Faults and errors that are not displayed can be tested using the following table and possible causes and sources of error identified If based on the de...

Page 12: ... for cos ϕ 0 7 1 0 Operating temperature 0 50 C Storage temperature 10 65 C Regulator functions Temperature difference regulator Maximum storage cylinder temperature Adjustable from approx 20 C to 95 C Temperature difference Temp difference at which pump switches on 7K Temp difference at which pump switches off 3K Pump block protection function Every 10 days Sensor monitoring Interruption and shor...

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