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Installation and Operating Instructions 

 

 

BDC 102  

1328BED001-10B-E 

        Status 01/07 

 

- 7 -

 

 

6  E

L E C T R I C AL   C O N N E C T I O N

 

 

You must observe the safety instructions in chapter 1 

 

Do not carry out wiring work when the device is connected to 

the electricity supply! 

 

 

6.1  230V connection 

The control unit is supplied with electricity as soon as it is connected to the mains supply. The 
pump is connected using a terminal screw on the control unit.  
The device must be opened in order for it to be wired up. 
 

6.2  Connection of temperature sensor

The BDC 102 operates with accurate platinum temperature sensors of type PT1000.  
The terminal screws for the temperature sensors allow simple attachment. 

Installation/wiring of temperature sensor: 
 
 

 

Install the sensors at the requisite places 
on  the  collector  (T1)  and  the  storage 
cylinder  (T2).  In  so  doing,  ensure  good 
temperature 

transmission 

and, 

if 

necessary,  use  a  thermally  conductive 
paste. 

 

Attach  the  cable  to  the  control  unit.  The 
cables  of  the  temperature  sensors  can 
be  extended.  For  lengths  up  to  15  m,  a 
cross-section  of  2 x 0.5 mm² is required; 
for lengths up to 50 m, a cross-section of 
2  x  0.75  mm²  is  necessary.  For  lengths 
exceeding 10 meters, a shielded cable is 
recommended.  Sensor  cables  must  not 
be  laid  parallel  to  230  Volt  power  cables 
as these can cause faults. 

 

To protect the collector sensor within the 
control  unit,  the  use  of  a  lightning 
protection 

device 

(accessories) 

is 

recommended. 

 

 

Connect  the  collector  sensor  to  the 
terminals  labelled  T1.  There  is  no  need 
to observe a particular polarity (see page 
6, figure 2). 

 

 Connect  the  storage  cylinder  sensor  to 
the  terminals  labelled  T2.  There  is  no 
need to observe a particular polarity (see 
page 6, figure 2). 

6.3  Replacing the fuse 

The  device  is  protected  against  overload 
and  short  circuit  by  means  of  a  switching 
output  with  a  fine-wire  fuse.  The  fuse  is 
located  in  the  top  left  part  of  the  casing  in 
the green mount.  

If  the  fuse  is  defective,  e.g.  if  none  of  the 
lights  glow  when  the  control  unit  is 
connected  -  you  can  replace  the  fuse  with 
an identical one.  
 

 

Only prescribed fuse types may be used: 

fine-wire fuse 5 mm x 20 mm 2A/T  (2A current, surge-proof version) 

 

Summary of Contents for BDC 102

Page 1: ...ust read through the instructions carefully Failure to observe the instructions and safety information contained in these installation and operating instructions will void the guarantee for the device described installed STORE THESE INSTRUCTIONS IN A SAFE PLACE 31 01 2007 1328BED001 10B E Installation and Operating Instructions ...

Page 2: ...ENTS 7 5 DEVICE INSTALLATION 7 6 ELECTRICAL CONNECTION 8 6 1 230V connection 8 6 2 Connection of temperature sensor 8 6 3 Replacing the fuse 8 7 COMMISSIONING 9 8 OPERATION INDICATORS 10 8 1 Adjustment of control values 10 8 2 Indicators 10 9 REGULATOR FUNCTIONS 11 10 RECTIFICATION OF FAULTS 11 10 1 Indicated faults display 11 10 2 Faults that are not indicated 12 11 TECHNICAL DATA 13 12 RESISTANC...

Page 3: ...tions This could result in damage and hazardous voltages to the device itself and to the attached sensors and devices Solar thermal systems can become very hot There is a risk of being burnt Take care when installing the temperature sensor Install the BDC 102 in such a way that no excessive operating temperatures 50 C result e g as a result of heat sources BDC 102 is not protected against splashin...

Page 4: ...01 10B E Status 01 07 4 2 SYMBOLS AND ABBREVIATIONS Warning This symbol indicates potential dangers Warning 230 Volts This symbol indicates risk to life through high voltages List i Information on operation special features Instructions procedure Test check ...

Page 5: ...nd safety regulations stipulated for the area of use are met Use of the device in ways other than that intended by the manufacturer requires the approval of the manufacturer failing which the guarantee shall not apply 3 2 Device features BDC 102 is characterised by the following features Compact design Minimal installation work 2 LED power on indicators Monitoring of operation Adjustable temperatu...

Page 6: ...n to storage cylinder sensor T2 5 Adjustment of maximum storage cylinder temperature TSPmax 6 Green light for Mains device is connected to power supply Green light for Pump 7 Red light for Fault 8 Fuse 5 DEVICE INSTALLATION The BDC 102 may be installed only in dry rooms where there is no risk of explosion Installation on a flammable base is not permitted The casing of the BDC 102 is designed for s...

Page 7: ...mperature sensors can be extended For lengths up to 15 m a cross section of 2 x 0 5 mm is required for lengths up to 50 m a cross section of 2 x 0 75 mm is necessary For lengths exceeding 10 meters a shielded cable is recommended Sensor cables must not be laid parallel to 230 Volt power cables as these can cause faults To protect the collector sensor within the control unit the use of a lightning ...

Page 8: ... pump Reconnect the pump to the control unit Are the sensor cables for the collector and storage cylinder sensors correctly connected to the relevant control unit terminals Yes No Connect sensors correctly With the mains supply switched off connect the control unit and then switch on the mains supply e g via a safety fuse Does the green Mains light lights up Yes No Test the fuse on the device Chec...

Page 9: ...er storage cylinders values of between 60 C and 90 C are usual A temperature of 80 C is preset at the factory 8 2 Indicators The operating status and potential faults are indicated by two lights For easier identification a pump symbol is shown next to the green LED and a warning symbol next to the red LED LED Display colour Meaning Green LED Mains Continuous green light Control unit is switched on...

Page 10: ...ith the pump switched on the difference in temperature between the collector and the storage cylinder exceeds the amount of 60 C 7K for 30 minutes If this occurs a fault continuous red light is displayed Pump block protection If the solar thermal system is not in use due for example to continuous bad weather the solar circuit pump can seize To prevent this from happening the control unit switches ...

Page 11: ...tive Pump has seized Installation protection De aerate the system Check the pump connection Replace the pump Ensure the pump is running Collector temperature 120 C wait until the temperature has fallen below 105 C 10 2 Faults that are not indicated Faults and errors that are not displayed can be tested using the following table and possible causes and sources of error identified If based on the de...

Page 12: ... for cos ϕ 0 7 1 0 Operating temperature 0 50 C Storage temperature 10 65 C Regulator functions Temperature difference regulator Maximum storage cylinder temperature Adjustable from approx 20 C to 95 C Temperature difference Temp difference at which pump switches on 7K Temp difference at which pump switches off 3K Pump block protection function Every 10 days Sensor monitoring Interruption and shor...

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