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CRW 200 Service Manual 

 

3/13

 

 

2. 

TERMS OF SERVICING  

 

Standard  EN  365  regulates  the  obligation  to 
service  and  maintain  personal  protective 
equipment 

(PPE). 

Such 

servicing 

and 

maintenance should also be the responsibility of 
every user. 
 

After each arrested fall or excessive load and 
at least every 12 months, the retractable type 
fall  arrester  (rescue  lifting  device)  must  be 
returned  for  inspection  and  maintenance 
performed  by  the  manufacturer  or  an 
authorised  service.  The  fall  arrester  must 
also  be  serviced  if  any  deficiency  or 
problems occur when using the device. 

 
Servicing and maintenance can be performed by 
authorised  personnel  only.  The  manufacturer  is 
not  liable  for  servicing  errors  or  omissions  or 
improper servicing.  
 

In  the  event  of  any  problems  or  questions,  the 
manufacturer  provides  all  required  information 
or  performs  the  necessary  testing  and  servicing 
of the device. 
 
This  service  manual  is  intended  as  basic 
maintenance and servicing guide only and does 
NOT  substitute  proper  training  offered  by 
PROTEKT. 
Servicing  and  maintenance  must  meet  the 
requirements  of  the  EN  360;  EN1496  and 
EN365 standards and be performed with proper 
care and attention. 
 
For correct ordering, servicing and maintenance 
personnel 

should 

be 

familiar 

with 

the 

specification of replacement parts. 
 
All  servicing  and  maintenance  should  be 
recorded in the device’s IDENTITY CARD. 

 

 

3. 

SERVICING EQUIPMENT 

 

Common  tools  and  some  special  equipment 
available  from  authorised  service  centres  and 
the  manufacturer  are  required  for  servicing  and 
maintenance 

of 

CR 

200. 

Manufacturer 

recommends  lubricants  shown  in  the  images 
below  or  lubricants  with  similar  specification 
should be used in the product. 
 

 
 

Materials for maintenance 

 

Anticorrosion grease for 
lubricating the retracting 
spring. 

For example: Abel Action 
7; WD40 or a lubricant with 
similar properties. 

 

Anaerobic adhesive for 
thread locking bolts. 
- viscosity 5 ± 2Ps 
- thread gap 0.1 ÷ 0.3 mm 

For example: LOXEAL 55-
03; LOCTITE 262 

 

Thick universal grease – 
for example ŁT 40 

Basic tools (recommended) 

 

CRS 04 – Rotating Jig. 

 

CRS 04-04 Extension Kit 
for CRW200 

 

Torque spanner with 32 
mm hexagonal attachment 

 

A pliers for retaining rings 
of the diameters: Ø 8mm; 
Ø 20mm and Ø 38mm. 

 

Allen wrenchs, size: 3, 4, 5 
& 6 mm. 

 

Torx type wrenches: T20 & 
T-25 

 

Cross tip screwdriver –  
PZ 2/PH 2 (ISO 8764) 

Support tools and equipment 

 

Curved tip universal pliers. 

 

Flat tip screwdriver. 

 

Diagonal cutter. 

 

Flat brush for cleaning and 
application of liquid 
lubricants onto moving 
components. 

  

 

Hand and eye (or face) 
protection equipment. 

Summary of Contents for CRW 200

Page 1: ...tion and marking 2 Terms of servicing 3 Servicing equipment 4 Servicing operations 4 1 The device dismantling 4 2 The retracting spring set maintenance and inspection 4 3 The drum set maintenance and inspection 4 4 The brake set maintenance and inspection 4 5 The winch unit dismantling and maintenance 4 6 The device rebuilding 5 Post assembly check 6 CRW200 Spare parts 2 2 2 2 2 3 3 4 4 6 6 7 9 10...

Page 2: ...tic energy of the fall The rescue lifting device mode The device is equipped with hand operated winch with automatic brake which prevent against self contained descent of a person In the consequence of cranking the device cable is moved up and down under control 1 2 Technical data Max rated load 140kg Min rated load 50kg Working length 15m Dimensions acc to drawing in mm Weight 11kg Cable diam 4 8...

Page 3: ...ention For correct ordering servicing and maintenance personnel should be familiar with the specification of replacement parts All servicing and maintenance should be recorded in the device s IDENTITY CARD 3 SERVICING EQUIPMENT Common tools and some special equipment available from authorised service centres and the manufacturer are required for servicing and maintenance of CR 200 Manufacturer rec...

Page 4: ...nit to see if there are any cracks dents or chipped off pieces If any problems are detected the affected parts should be replaced 4 1 The device dismantling 4 1 1 Unscrew 6 screws 1 with the aid of Torx type wrench T 25 Open a cover 2 from cable drum side 4 1 2 Take off a clip size 38mm 3 from cable pilot sleeve 4 4 1 3 Pull out the cable sleeve 4 from casing opening 5 and move the cable out of th...

Page 5: ... screws 18 with the aid of Torx type wrench T 25 Open the cover set 19 Unscrew licking unit 20 and take off the washer 21 4 1 8 Unscrew 3 M8 bolts 22 with the aid of Allen wrench 6mm and take off the winch set 23 from the casing Take off the locking pin set 20 from the casing 4 1 9 Take off snap ring 20mm 24 and take off the brake unit 25 from the shaft Take off the snap ring 20mm 26 and washer 27...

Page 6: ...st the connector for correct operation If the connector is equipped with fall indicator check if it is not deformed Unwinding the cable from the drum inspect it against broken wires unbraided strands permanent deformations excessive corrosion Check the rope ferrules 3 against cracks or deformation Check if the rope s end 4 project outside the ferrule Replace the entire cable set in case of any dam...

Page 7: ...nit on the Rotating Jig Pay attention to lock the Jig s pin 1 in the part s relief 2 Secure the rotating jig table against rotation with the aid of pin 3 4 4 2 Take off the Φ8 locking ring 4 and the dog 5 from the dog s axle 6 Detach the dog s spring 7 from the pin 8 Carefully inspect dogs 5 attack edge cannot be worn down dog s axle 6 any axle movement is a failure the dog s springs 7 the spring ...

Page 8: ...f appropriate Don t clean or repair the friction ring If the ring is worn down or damaged it should be replaced with new one Assembly the components of the set in reverse order The M28 nut thread must be greased before screwing 4 4 5 Set up a torque spanner with the torque value of 60 Nm Tight the M28 nut 9 with the specified torque 4 4 6 Attach the dog s springs 17 to the pins 18 Mount the dogs 1...

Page 9: ...rrosion Metal parts may be cleaned with the aid of extraction naphtha or similar solvent Don t clean or repair the friction ring If the ring is worn down or damaged it should be replaced with new one Rebuild the winch unit in the following steps 4 5 4 Put on one friction ring 5 onto shaft Grease the shaft in pointed place 4 5 5 Put on the ratchet wheel 6 and friction ring 7 onto shaft 4 5 6 Grease...

Page 10: ...rews 9 Tight the locking pin set 7 screwing connection to winch set 8 4 6 4 Turning with the main shaft position the shaft s groove 9 opposite the retracting spring ending 10 so that inserting of the spring ending into groove is possible Put on the retracting spring cover set 11 on the base Pay attention to insert the ending 10 of the retracting spring into shaft s groove 9 and the hole 12 on the ...

Page 11: ...e screw with the aid of anaerobic adhesive 4 6 7 Mount the parallel key 26 into shaft slot and put the drum set 27 on the shaft Fix the drum set with the aid of M6 screw 28 and washer 29 4 6 8 Rotate the drum unit 8 full turns to the left in order to make initial tension of the retracting spring Insert the cable and the bumper s spring set 30 into casing slot Mount the Z38 locking ring 31 onto bus...

Page 12: ... the cable make sure that the cable retracts 5 2 Change over the device to EN1496 mode unlock the winch with the aid of the locking pin pull the crank plate lock the winch by loosening the locking pin 5 3 By turning the crank in both direction make sure that the cable is moved 6 4 Back to EN360 mode 5 5 4 Apply the next inspection sticker and mark relevant date in the next year 3 1 2 1 3 2 ...

Page 13: ...CRW 200 Service Manual 13 13 6 CRW 200 SPARE PARTS ...

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