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Protec optimax 2010 Operation Manual Download Page 29

OPTIMAX

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2010

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Service Manual

Table of Contents

Installation Data ................................................................................................. 34

Trouble Shooting ............................................................................................... 36

Spare Parts List.................................................................................................. 41

Electric Diagrams............................................................................................... 48

OPTIMAX 2010 NDT ........................................................................................... 54

Summary of Contents for optimax 2010

Page 1: ...nstallation Date Status 08 2009 1 7 Subject to change PROTEC GmbH Co KG In den Dorfwiesen 14 D 71720 Oberstenfeld Germany Telephone 49 7062 9255 0 e mail service protec med com English Film Processor...

Page 2: ...61010 1 2001 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of the Medical Device Directive 93 42 EEC Class...

Page 3: ...ds to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future mode...

Page 4: ...processing mam mography films Graphics art type 1162 With cassette box LxWxH 35x13x12 cm 13 8x5 1x4 7 for processing roll films Processing capacity 129 films 24x30 cm 10x12 per hour standard unit film...

Page 5: ...f this processor installation and use should always conform to the instructions contained in this manual The developer and fixer chemicals used in the processor should be handled according to the manu...

Page 6: ...ackets on the sides of the roller racks Remove roller racks start with the dryer rack The standard version of OPTIMAX 2010 is delivered as a tabletop processor with a three part base plate If the mach...

Page 7: ...system onto the front of the machine Put hose clip enclosed in accessory bag over hose end before attaching to connection Warm up hose end with hot water or lighter and push onto the respective conne...

Page 8: ...hout bends and kinks This is very important for the water overflow hose Bad piping work will cause the machine to overflow Inform yourself of the local water board regulations regarding drainage These...

Page 9: ...als into the respective tanks First the fix er and then the developer Caution when filling be sure that chemicals do no splash from one bath into another When fixer solution is mixed with developer so...

Page 10: ...tton Up increase parameter value Arrow button down decrease parameter value Mode Buttons Processing time in minutes Developer temperature in C Dryer output in Replenishment time in seconds Important S...

Page 11: ...d display After work 8 Switch the unit off 9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a c...

Page 12: ...appears which is also signalled by an acoustic sound A film in the feed tray is registered by two film detection switches and the machine starts up The film is pulled into the machine and transported...

Page 13: ...Setting the working parameters 1 Switch processor on 2 Machine must be in the stand by mode and no film must be in the processor 3 Press the respective mode button 4 7 and keep pressed The display sho...

Page 14: ...er heating To avoid dryer spots on the film the dryer output may not be set too high Adjust the temperature so that the film just gets dry Setting the dryer temper ature see Working Parameters on page...

Page 15: ...the Auto fill function 1 Press and hold the replenishment time button 7 and press arrow down but ton 3 Relation of replenishment time and replenisher volume Replenisher volume ml m2 Replenishment tim...

Page 16: ...button up 2 or stop the film transport by pressing the arrow button down 3 Manual replenishment 1 Switch to manual mode 2 Press the replenishment time button 7 the button illuminates 3 Start the repl...

Page 17: ...Select to select the parameter memory P1 or P2 These save the parameters old values will be overwritten 4 Press the button 5 Store to store parameters and to leave the memory mode Recall processing pa...

Page 18: ...emove cover 2 Loosen the securing latches of the roller racks red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly under warm running water and the...

Page 19: ...cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re clos...

Page 20: ...ntenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Date Date Date Name Name Name Name Name next maintenance n...

Page 21: ...ure is reached approx 30 C observe information concerning temperature time cleaning procedure contained in the data sheet of the tank cleaning agent 2 15 Activate manual programme and transport 2 16 A...

Page 22: ...soft rag 2 36 Mount the cover sheet of the film intake 2 37 Align roller racks and re insert them in machine 2 38 Fill machine with chemicals 2 39 Switch machine on 2 40 Adjust bath temperature to pre...

Page 23: ...shment rate of developer too high Developer chemicals are too high diluted Renew After renewing chemicals Starter is missing Circulation is broken down Films will not dry If warm air comes out of air...

Page 24: ...age hoses should have a constant fall The film does not transport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latch...

Page 25: ...l starting and stopping the film transport on page 20 Error messages Machine errors are shown on the display as abbreviations The cause of error is ex plained below For service technician problem solu...

Page 26: ...having to interrupt the working process Due to its patented construction the PROMIX A40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment tan...

Page 27: ...s are prevented and you can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local deale...

Page 28: ...32 OPTIMAX 2010 Accessories...

Page 29: ...OPTIMAX 2010 33 English Service Manual Table of Contents Installation Data 34 Trouble Shooting 36 Spare Parts List 41 Electric Diagrams 48 OPTIMAX 2010 NDT 54...

Page 30: ...itch can be installed 2 Fresh water connection 3 4 with stop cock permissible pressure 2 10 bar water tem perature 5 25 C 3 Drainage plastic pipe PVC 50 mm 2 incl syphon 4 Drainage resp collecting con...

Page 31: ...inst wall plate and place foam rubber light protection between processor and wall plate 5 Hang in film catch basket at wall plate from the backside 6 Check mounting set for light im permeability and f...

Page 32: ...6 Replenishment 40 6 1 Replenishment pump does not work or works insufficiently 40 7 Dryer 40 7 1 Dryer fan does not run or runs with too low speed 40 8 Water 40 8 1 Rinsing water does not flow 40 8...

Page 33: ...on insert a film into the feed If the display shows two bars with decimal points then at least one of the film detection switches is in order Check the function of both switches replace as needed The...

Page 34: ...erature too high or too low display shows values of 21 C or 40 C Check temperature sensor Sensor is either not connected or defective 4 6 Switch over from C to F The developer temperature can be displ...

Page 35: ...set dryer output 99 corresponds to maximum that is full heating output No air comes out of air channel check the connections of the fan e g fan defective Cold air comes out of air channel check the co...

Page 36: ...end should be positioned above the drainage level in the syphon Check water drain opening in the tank and the hose for blockage and resi dues When extreme algae growth is noticed the overflow can be...

Page 37: ...9 1101 0 2000 Replenishment tank 25 l dev 1101 0 2100 Replenishment tank 25 l fix 10 1101 0 1700 Suction pipe with filter for 25l tank 11 1101 0 4100 Floating cover developer 2018 0 0012 Hose 10 x 2 m...

Page 38: ...on pump 110 V 50 60 Hz 22 2028 0 0023 Main switch 220 240 V 2028 0 0036 Main switch 110 V UL 23 2010 0 0004 Fuse holder 2010 0 0010 Fuse slow blow in gold T 10A 250V 2007 0 0004 Cover for fuse holder...

Page 39: ...t 32 1170 0 1501 Drive shaft worm gear 33 1170 0 1503 Worm gear 34 1170 0 1502 Bearing block 35 1170 0 1506 Chain wheel t 12 1170 0 1504 Chain wheel t 14 1170 0 1505 Chain wheel t 16 1170 0 1102 Chain...

Page 40: ...oid valve 115 V 50 60 Hz 54 2007 0 0015 Film detection switch 55 1160 0 0105 Film feed tray 56 2003 5 0002 Heating element 230 V 800 W 2003 6 0002 Heating element 120 V 400 W 57 1130 0 2101 Heat excha...

Page 41: ...OPTIMAX 2010 45 Spare Parts English Standard roller racks 104 123 106 107 103 105 109 122 120 119 104 117 121 100 102 112 111 113 110 114 115 116 104 103 108...

Page 42: ...roller 35 ground 109 1170 0 0310 Drive shaft rack 110 1101 0 0302 Gear t 16 D hole 111 1101 0 0304 Gear t 32 round hole 112 1101 0 0303 Gear t 32 D hole 113 1170 0 0302 Worm wheel 114 1101 0 0305 Bear...

Page 43: ...s the button Arrow button Down The number of film cycles is displayed as long as you press the button Not the dec imal point Since the display has two digits only the value needs to be converted XX va...

Page 44: ...able speed motor 1 Film erfassung 1 Film infeet Bearb Gepr Norm DIN ISO 2768 T1 m Zust nderung Datum Name Datum Name Ma stab Blatt Bl 1 1 Diese Zeichnung ist ausschlie lich unser Eigentum Ohne unsere...

Page 45: ...OPTIMAX 2010 49 Electric Diagrams English...

Page 46: ...50 OPTIMAX 2010 Electric Diagrams...

Page 47: ...OPTIMAX 2010 51 Electric Diagrams English...

Page 48: ...52 OPTIMAX 2010 Electric Diagrams...

Page 49: ...Processing time in minutes Developer temperature in C Dryer output in Replenishment time developer Replenishment time fixer 2 Replenishment time The replenishment function and adjustment of the reple...

Page 50: ...pplied with the unit This roller must be considered a wear part and is excluded from the guarantee Technical Specifications compare page 8 Processing time compare page 17 Processing time from 1 5 10 0...

Page 51: ...fixer NDT 1163 0 0600 Roller rack water dryer NDT 124 1163 0 0307 Roller NDT output roller top of developer rack 125 1161 0 3900 Guide rail 2 bent without ribs 126 1161 0 4000 Guide rail 2 bent with...

Page 52: ...56 OPTIMAX 2010...

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