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COMPACT 2 NDT 

User Manual 

5190-0-0002 

 

 

PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 

44 von 65 

 

- 

1190-0-0114 

Fuse holder – controller PCB   

- 

2004-0-0010 

Electrical power lead 

- 

2004-0-0012 

Main switch  – fuse holder  

 

 

 

 
 

Pos. 

Order No. 

Description 

20 

0202-5-0023 

Circulation pump 

21 

2036-1-0001 

Safety-transformer  

22 

0202-5-0021 

Bellow pump 50/60Hz 

23 

0002-5-0019 

Back valve for Pos.22 

24 

0190-0-0900 

Power PCB 

25 

2008-5-0006 

Axial fan 

26 

0190-0-1801 

Fan plate 

27 

1190-0-1802 

Light protection plate 

30 

2001-9-0006 

Main drive motor 

31 

1190-0-1102 

Motor bracket, variation 2 

32 

1190-0-1503 

Drive shaft, variation 2 

33 

1170-0-1502 

Bearing block 

34 

1193-0-1503 

Worm gear NDT 

34a 

0193-0-1500 

Worm gear kit NDT 

36 

0170-0-2400 

Micro switch with operator 

37 

2007-0-0010 

Operator for micro switch 

38 

1190-0-0902 

Bracket for cover switch variation 2 

40 

0190-9-1200 

Controller PCB 

41 

2028-0-0023 

Power switch 

42 

2010-0-0004 

Fuse holder 

- 

2010-0-0010 

Fuse slow blow in gold, T 10A/250V 

43 

2027-0-0012 

Traction relief 

44 

1190-0-0117 

Coupling 

45 

1190-0-0904 

Mains filter 

 

Summary of Contents for COMPACT 2 NDT

Page 1: ...ld Germany Telephone 49 0 7062 92 55 0 E Mail protec protec med com Version 5 0 Issued 2019 05 22 Subject to alterations COMPACT 2 NDT Automated X ray film processor Model ID 1193 x x000 User Manual I...

Page 2: ...uthorization of PROTEC s law department Report any violations of this requirement to PROTEC GmbH Co KG 2018 PROTEC GmbH Co KG Oberstenfeld These accompanying documents were created and distributed by...

Page 3: ...ironment and the influence of devices 13 3 Installation 14 3 1 Requirements for installation 14 3 2 Transport 14 3 3 Installation of processor 16 3 4 Levelling of processor 16 3 5 Connecting the proce...

Page 4: ...ge 27 5 2 15 Lock Function 27 5 2 15 1 Activating and de activating of the input lock 27 5 2 16 Stop Film Transport 28 5 2 17 Infrared Sensitive Materials 28 5 2 18 Automatic Cooling Function 28 5 3 R...

Page 5: ...eveloper bath temperature too high or too low display shows values of 20 C or 42 C 40 7 4 5 Calibration of bath temperature actual bath temperature is different from displayed value 40 7 4 5 1 Calibra...

Page 6: ...consumption 59 10 Technical specifications 60 10 1 Protection Art and Protection Class 61 10 2 Environmental 61 10 2 1 Environmental conditions during operation 61 10 2 2 Environmental Conditions for...

Page 7: ...anufacture Revisions to the equipment subsequent to the date of manufacture will be addressed in service updates distributed to the PROTEC Technical Service Organization Document Effectivity Revision...

Page 8: ...have previously operated equipment similar to that described in this Document changes in design manufacture or procedure may have occurred which significantly affect the present operation Although th...

Page 9: ...ng solutions are regulated in their temperature circulated and automatically regenerated These operating instructions give you important information on the installation operation and maintenance of th...

Page 10: ...T is exclusively designated for use by professional who are trained in accordance with the corresponding national regulations in the use of diagnostic X Ray equipment and its proper certified use in c...

Page 11: ...hnical description for the system by the PROTEC GmbH Co KG customer service department or a PROTEC GmbH Co KG authorized service technician NOTE Every delivered manual has to be read and the safety no...

Page 12: ...tact with skin always wear protective clothing gloves and glasses when handling the chemicals for example when mixing and refilling Also when taking the racks out for cleaning or servicing In case of...

Page 13: ...user manual Failure to comply with the information provided can lead to injury NOTE Operating personnel are required to acquaint themselves with all warnings warning signs located on the device They s...

Page 14: ...es as odour preventor should be included in the planning The drainage tubes should be installed with a fall of minimum 5 Local Water Authorities regulations should be complied with Electrical connecti...

Page 15: ...ection 4 Ventilation of darkroom is necessary 5 Drainage hose PVC diameter 50mm acid resistant Odour lock with hose connection 6 Drainage for developer Hose connection 10mm Suitable collection contain...

Page 16: ...for water tank 7 Connection for freshwater replenishment and drainage respective overflow 8 Levelling feet Depending on model type the COMPACT 2 has either an open stand or like shown here a closed ca...

Page 17: ...ow hose Bad piping work will cause the machine to overflow WARNING If the machine is installed table top ensure that the table is stable enough and does not wobble 3 5 1 Water connection Water connect...

Page 18: ...KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 18 von 65 The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and...

Page 19: ...sor control unit 3 6 4 Automatic filling and heating When the machine is switched on the water tank fills and chemical baths heat up automatically During this procedure the display shows two serifs an...

Page 20: ...working parameters 2 Arrow button Up increase parameter value 3 Arrow button Down decrease parameter value Mode Button 4 Processing time in minutes 5 Developer temperature in C 6 Dryer temperature in...

Page 21: ...n be hot 5 1 Operation 5 1 1 Before use 1 Close water drainage stop cock 2 Open water tap 3 Switch processor on 4 Check liquid level in replenishment and drainage collecting containers 5 Wait until th...

Page 22: ...rt cycle has been completed You need to wait until the developer temperature is reached before inserting films Wait until the bars disappear from the display 5 2 2 Automatic mode After completion of t...

Page 23: ...processing time 4 and replenishment time 7 simultaneously and keep pressed 3 Switch the machine on again and release the pressed buttons 4 Select the replenishment interval time min by pressing the a...

Page 24: ...to the individual requirements Setting the developer temperature see Setting the working parameters 5 2 5 2 If the temperature is lower or higher than the set value then the bath temperature button 5...

Page 25: ...re calculated and after 0 25 m a replenishment cycle is automatically activated The replenishment quantity can be adjusted varying for developer and fixer by adjusting the replenishment time The reple...

Page 26: ...vent of the respective baths being full before the time is up the autofill function can be manually stopped 5 2 12 1 Starting up the auto fill function 1 The chemicals containers need to be filled man...

Page 27: ...ore parameters and to leave the memory mode 5 2 14 2 Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to enter memory mode 2 Use buttons 2 and 3 Select to select the pa...

Page 28: ...an error message LO will be displayed 5 2 16 Stop Film Transport In a case of a film jam inside the machine the film transportation can be manually interrupted To stop the film transport press both ar...

Page 29: ...Removal and Installation of Dryer Rack two parts 5 3 1 Removal 1 Push small black slide 1 downwards 2 Pull dryer plate small 2 out of the dryer 3 The upper part of the dryer can now be removed Hold th...

Page 30: ...of developer too low Developer chemicals are exhausted or too strong diluted Renew Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling Circulation is broken...

Page 31: ...e tank and hose for blockage and pollution The drainage hoses should have a constant inclination 5 4 2 7 The film does not transport correctly Film is fed in and gets caught in the machine Check the p...

Page 32: ...inued with the last set processing speed The processing speed cannot be altered Service see Error messages see 7 3 3 E3 Drive overload take off machine cover and remove all roller racks Check each rac...

Page 33: ...es the risk of short circuits and corrosion CAUTION Do not let any liquid drop inside the processor or run over the control Liquids may cause damage to the processor 6 2 1 Cleaning The cleaning of the...

Page 34: ...ty of films processed Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When preparing chemical tank cleaners follow manufacturer instructions explicitly H...

Page 35: ...n pipes into these vessels and activate replenishment for at least two minutes to remove residues of chemicals from replenishing hoses 2 6 Switch machine on for a few minutes 2 7 Switch machine off 2...

Page 36: ...ine 2 39 Fill machine with chemicals 2 40 Switch machine on 2 41 Adjust bath temperature to previously adjusted value 2 42 Feed cleaning film approx 4 pieces 2 43 Check function as described under ite...

Page 37: ...reg volume Anti oxidation Changed by Date Film type Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Dat...

Page 38: ...automated X ray film processor has an expected product life of 7 years when used in accordance with the product specifications limitations and provided that maintenance through the PROTEC service depa...

Page 39: ...he 8 pole plug X23 from the control panel PCB If voltage is present then exchange the control panel Check fuse 5A on the power PCB Disconnected the temperature sensor of the developer bath X25 and che...

Page 40: ...t flow resistance should read approx 66 Check temperature sensor Voltage at X25 on the control unit between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature of 32 C Increase t...

Page 41: ...s insufficiently Check the switch position on the pump Clean valves inside connection tube of pump CAUTION Install valve insert correctly Pay attention to flow through direction Replenishment pump suc...

Page 42: ...7 5 Dryer temperature display exceeds the set value Check temperature sensor Measure voltage at X24 on the power PCB between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature o...

Page 43: ...base cabinet closed 1190 0 0010 Processor base stand open 12 1190 0 1201 Control panel foil 2018 0 0005 Tube 4 x 1 mm green 2018 0 0021 Tube 9 x 2 mm red transparent 2018 0 0022 Tube 9 x 2 mm blue tra...

Page 44: ...Axial fan 26 0190 0 1801 Fan plate 27 1190 0 1802 Light protection plate 30 2001 9 0006 Main drive motor 31 1190 0 1102 Motor bracket variation 2 32 1190 0 1503 Drive shaft variation 2 33 1170 0 1502...

Page 45: ...190 0 2200 Temperature sensor same for bath and dryer hearting 55 2003 5 0002 Heating element bath heating 800W 230V 56 1190 0 2101 Heat exchanger 57 2005 0 0005 Temperature limiter 59 1190 0 4100 Con...

Page 46: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 46 von 65 NDT Walze 1193 0 0307...

Page 47: ...0 0304 Gear t 32 R hole 84 1170 0 0302 Worm wheel 85 1101 0 0302 Gear t 16 D hole 86 1101 0 0305 Bearing bush white 86a 1101 0 0317 Bearing bush black 87 1102 0 0401 Bearing bush with clearance 88 20...

Page 48: ...n the controller SW1 SW2 SW3 SW4 Variant Motor via SW1 Software sub versions OFF OFF OFF ON Standard X 22 8 2 3 Stop start cycle The start cycle after switching the machine on can be manually interrup...

Page 49: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 49 von 65 8 3 Schematics...

Page 50: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 50 von 65...

Page 51: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 51 von 65...

Page 52: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 52 von 65...

Page 53: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 53 von 65 v...

Page 54: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 54 von 65...

Page 55: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 55 von 65...

Page 56: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 56 von 65...

Page 57: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 57 von 65...

Page 58: ...COMPACT 2 NDT User Manual 5190 0 0002 PROTEC GmbH Co KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 58 von 65...

Page 59: ...ated on model nameplate Type 119x 1 x000 230 V 10 11A 50Hz Type 119x 2 x000 230 V 10 13A 60Hz Machine tested for overvoltage category II according to IEC 1010 EN 61010 VDE 0411 9 2 System protection I...

Page 60: ...y a circulation pump Replenishment Automatic by film surface measurement in relation to processed film quantity adjustable time replenishment can be activated Developer temperature Adjustable 26 40 C...

Page 61: ...ion Use Only indoor Ambient Temperature Temperature 18 40 C 51 6 104 F ventilated room room temperature should be lower than set bath temperature Relative humidity Relative humidity lower than 80 up t...

Page 62: ...le Handle with care This way up Attention consult accompanying documents CE Mark Manufacturer Trade name Order number Serial number Date of manufacture www protec med com download With this symbol we...

Page 63: ...5 Arrow button up increase parameter value Arrow button down decrease parameter value Symbol processing time Symbol developer temperature Symbol dryer output Symbol replenishment time developer Symbol...

Page 64: ...KG In den Dorfwiesen 14 71720 Oberstenfeld Germany 64 von 65 Control panel foil Designation hose connections Description of the fuse 2x T sb 10A 250V Sticker water pressure Sticker on the floor plate...

Page 65: ...4 Position symbols and labels A 11 5 Abbreviations mm Millimeter cm Centimeter lb Pound kg Kilogram C Degree Celsius hPa Hectopascal DIN German Industry Standard EN European Standard CE CE Mark Hz He...

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