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Diagnostics and Troubleshooting

ILX69-PBM ♦ CompactLogix™ or MicroLogix™ Platform

User Manual

PROFIBUS Master Communication Module

Page 88 of 113

ProSoft Technology, Inc.

Diagnostics and Troubleshooting

This chapter details the diagnostics and troubleshooting procedures for the ILX69-PBM.

7.1

Webpage

You can access the ILX69-PBM webpages for general device, diagnostics information,
and firmware upgrades.

Access to the Webpage

Enter the IP address of the ILX69-PBM into an internet browser to access the
homepage.

Summary of Contents for ILX69-PBM

Page 1: ...ILX69 PBM CompactLogix or MicroLogix Platform PROFIBUS Master Communication Module November 9 2020 USER MANUAL...

Page 2: ...serve paper ProSoft Technology no longer includes printed manuals with our product shipments User Manuals Datasheets Sample Ladder Files and Configuration Files are provided at www prosoft technology...

Page 3: ...Electrical Shock Hazard 10 2 3 2 Communication Stop During Firmware Update 11 2 4 Safety Instructions to Avoid Property Damage 12 2 4 1 Device Destruction if ILX69 PBM is Installed to Powered PLC 12 2...

Page 4: ...in the Project 48 5 4 1 Determining the Number of PROFIBUS Inputs Outputs Used 48 5 4 2 Studio 5000 Adjustment Optional 49 5 5 Copying and Moving a Project 52 5 6 Project Storage 53 5 6 1 Store Functi...

Page 5: ...ubleshooting 104 8 Technical Data 105 8 1 Technical Data ILX69 PBM 105 8 2 Technical Data PROFIBUS 107 9 Annex 108 9 1 PROFIBUS Functionality 108 9 1 1 DPV0 Services 108 9 1 2 DPV1 Services 109 9 2 Di...

Page 6: ...ng or troubleshooting control systems that use the Rockwell CompactLogix 1769 programmable controller and the ILX69 PBM You should have a basic understanding of electrical circuitry and familiarity wi...

Page 7: ...ory of the ILX69 PBM and is available immediately on power up ProSoft fdt Configuration Manager allows you to backup the configuration project files from the internal flash memory to an inserted SD me...

Page 8: ...O cyclic CIP Messaging acyclic CompactLogix 5370 L2x and L3x Yes Yes CompactLogix 1769 L23 Yes Yes CompactLogix 1769 L24x Yes Yes CompactLogix 1769 L30 Yes No CompactLogix 1769 L31 Yes Yes CompactLog...

Page 9: ...or if the solution file is used on another PC the system requirements must match Particularly the DTM must be installed on the used PC Restrictions Touch screen is not supported When ProSoft fdt Conf...

Page 10: ...Mounting and connecting of electrical equipment Measurement and analysis of electrical functions and systems Evaluation of the safety of electrical systems and equipment Installing and configuring IT...

Page 11: ...man hand More information is located at Safety References page 15 2 3 2 Communication Stop During Firmware Update If you plan a firmware update via the ProSoft Webpages please yield During the firmwar...

Page 12: ...age to the ILX69 PBM you must observe the following instructions The ILX69 PBM may only be operated with the specified supply voltage Make sure that the limits of the allowed range for the supply volt...

Page 13: ...ty precautions for components that are vulnerable with electrostatic discharge when handling the ILX69 PBM Follow the guidelines listed when you handle this equipment Touch a grounded object to discha...

Page 14: ...have a consequence of death or grievous bodily harm if it is not avoided Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a minor hazard with med...

Page 15: ...in Product Manuals Instructions and Other Collateral Materials S2 IEC 60950 1 Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified German Edition EN 60950 1 2...

Page 16: ...About the ILX69 PBM ILX69 PBM CompactLogix or MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 16 of 113 ProSoft Technology Inc 3 About the ILX69 PBM 3 1 Device Drawing...

Page 17: ...1 Wiring Instructions Please ensure that termination resistors are available at both ends of the PROFIBUS network cable If special PROFIBUS connectors are being used these resistors are often found i...

Page 18: ...segments are linked to each other with repeaters there can be up to 127 devices on the network The maximum permissible cable length of a PROFIBUS segment depends on the baud rate used see the followin...

Page 19: ...at the RJ45 Socket Note The device supports the Auto Crossover function The RX and TX can be switched The following figure shows the RJ45 standard pin assignment Pin Signal Description 1 TX Transmit...

Page 20: ...D card HDSC format is not supported Maximum storage capacity 4 GByte Required formatting FAT16 format no FAT32 SD Card Connector SD Card Connector e g FPS009 2405 0 push push 3 5 Power Supply Power su...

Page 21: ...have its own power supply A CompactLogix I O power supply has limits of 5V to 24V DC These limits depend on the catalog number e g 1769 PA2 of the power supply A bank of modules must not exceed the c...

Page 22: ...logy com and download the ProSoft fdt Configuration Manager setup exe file from the ILX69 PBM webpage 2 Double click the ProSoft fdt Configuration Manager setup exe 3 Select Yes at the Windows securit...

Page 23: ...Logix or MicroLogix Platform Installation PROFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 23 of 113 7 Click Install to continue the installation The installation will take...

Page 24: ...recautions Obey the following property damage messages when installing uninstalling or replacing the ILX69 PBM Electrostatically sensitive devices To prevent damage to the PLC and the ILX69 PBM make s...

Page 25: ...4 Move the ILX69 PBM back along the tongue and groove slots until the bus connectors line up with each other 5 Move the ILX69 PBM bus lever fully to the left until it clicks Ensure it is locked firmly...

Page 26: ...and parameterization of the ILX69 PBM is carried out in three steps 1 Configuration of the module in a CompactLogix project using the Studio 5000 or RSLogix 5000 programming tool 2 Parameterization an...

Page 27: ...Master Communication Module User Manual ProSoft Technology Inc Page 27 of 113 2 Select your controller TYPE and REVISION 16 or newer 3 Click OK 4 Right click on the I O configuration CompactBus Local...

Page 28: ...tLogix or MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 28 of 113 ProSoft Technology Inc The following dialog box appears 6 Select 1769 MODULE Generic 1769 module and click...

Page 29: ...Data INT as the Comm_Format 5 Set the connection parameters as they are shown in the dialog The Connection Parameter SIZE s may vary Connection Parameter Assembly Instance Size in Words Input 101 44 X...

Page 30: ...st be large enough to accommodate the command information required by the module which is 16 bytes 8 Words and the total number of PROFIBUS output data values to the slaves in the network You can incr...

Page 31: ...4 Importing the Ladder Rung 1 In the Controller Organization window expand the TASKS folder and subfolder until you reach the MAINPROGRAM folder 2 In the MAINPROGRAM folder double click to open the M...

Page 32: ...ster Communication Module Page 32 of 113 ProSoft Technology Inc 4 Navigate to the location on your PC where the L5X Add On Instruction for example My Documents or Desktop is saved Select IMPORT This a...

Page 33: ...ge 33 of 113 5 Verify that the slot number is correct for the module in the Local x tags 6 Click OK to confirm the import When the import is completed the new Add On Instruction rung will appear in th...

Page 34: ...PBM and Slave I O system The configuration is downloaded via Ethernet to the module and stored into the Flash memory of the ILX69 PBM 5 2 1 Creating a New ILX69 PBM Project 1 Launch the ProSoft fdt Co...

Page 35: ...ix Platform Configuration and Start Up PROFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 35 of 113 5 If needed edit the NAME LOCATION and SOLUTION NAME Then click OK 6 The I...

Page 36: ...OFIBUS Master Configuration 1 Double click on the ILX69_PBM icon that appears in the Network View In the navigation area on the left side of the Configuration dialog box select BUS PARAMETERS 2 Select...

Page 37: ...slave list pane If you do not see your slave s listed you will need to import them into the software Importing a slave profile into the ProSoft fdt Configuration Manager Importing a slave to the ProSo...

Page 38: ...ing a GSD File 1 Select the NETWORK tab at the top of the project window and click on IMPORT DEVICE DESCRIPTION 2 The netDevice Import Device Description dialog opens Navigate to the GSD file location...

Page 39: ...OFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 39 of 113 Adding a Slave to the Project 1 In the ProSoft fdt Configuration Manager project screen locate the slave in the sla...

Page 40: ...0 of 113 ProSoft Technology Inc Slave Settings 1 Double click on the slave icon in the Network view A slave specific configuration dialog box similar to the one shown below appears 2 Under CONFIGURATI...

Page 41: ...ve Address Assigning and editing a slave address is done in the ILX69 PBM configuration window 1 Double click on the ILX69_PBM icon in the Network pane 2 This opens the netDevice Configuration ILX69_P...

Page 42: ...ding the Project to the ILX69 PBM Once saved the project is now ready to be downloaded to the ILX69 PBM Make sure the ILX69 PBM is connected to the same Ethernet network as your PC 5 3 1 Assigning an...

Page 43: ...Start Up PROFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 43 of 113 3 Once found the ILX69 PBM information appears in the Select the Device dialog Click NEXT 4 Assign the I...

Page 44: ...logy Inc 5 When ready click FINISH to download the IP address information to the ILX69 PBM The module reboots during this process 6 When prompted click OK when complete 5 3 2 Downloading the Project 1...

Page 45: ...n Module User Manual ProSoft Technology Inc Page 45 of 113 2 Double click on the NETWORK selection in the Solution Explorer pane to return to the Network view 3 Right click on the ILX69_PBM icon and s...

Page 46: ...MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 46 of 113 ProSoft Technology Inc 4 PROFIBUS network communications are stopped during configuration download When ready to do...

Page 47: ...r Communication Module User Manual ProSoft Technology Inc Page 47 of 113 6 The pane at the bottom of the window logs the project activity The status of the download is shown here 7 With a successful d...

Page 48: ...t Configuration Manager shows the total number of inputs and outputs assigned to all slaves on the PROFIBUS network This information is used to determine the adjustment needed in Studio 5000 1 In the...

Page 49: ...e Properties 1 With the CompactLogix controller in Offline mode double click on the MODULE PBM in the I O Configuration dialog to open the Module Properties 2 In the Module Properties dialog edit the...

Page 50: ...fined Data Type to open the Add On Instruction Definition dialog 2 Under the Parameters tab edit the Connection_Input Data Type size to the sum of PROFIBUS Input words 44 In the example there are 8 PR...

Page 51: ...A User Defined Data Type UDT 2 Edit the SINT Data Type array size to match the number of inputs and outputs assigned to the slaves in the PROFIBUS network as defined in the ProSoft fdt Configuration M...

Page 52: ...not have a Save As option This section explains how to copy and move a project 1 The project Name Location and Solution Name are all defined when creating a new project 2 Browse to the folder locatio...

Page 53: ...ed in this solution It is zipped as a single config zip file The STORE function allows you to download the current project file with all related information including GSD files These are zipped togeth...

Page 54: ...nfiguration files firmware configuration and Webpages Important Make a safe copy of the SD card data before you insert the SD card to the card slot The Store function of ProSoft fdt Configuration Mana...

Page 55: ...g safety messages on personal injury when powering a disconnected PLC power supply Lethal Electrical Shock caused by Parts with more than 50V HAZARDOUS VOLTAGE is present inside of a powered PLC power...

Page 56: ...gs Webpages Project backup file config zip 5 Once complete remove the SD memory card from the module Steps to Transfer Files from Memory Card into the ILX69 PBM Lethal Electrical Shock caused by Parts...

Page 57: ...on of the module is always obtained from the Local x C Data array from the CompactLogix processor On power up the firmware data are restored from the SD memory card flash image into the ILX69 PBM inte...

Page 58: ...ePoint SDMMC backup All data stored under the backup folder is copied to the SD memory card Note The STARTUPINI file is automatically created if Store and are used The user does not need to create thi...

Page 59: ...put and output are located in the Controller Tags of Studio 5000 6 1 1 PROFIBUS Network Input Data The PROFIBUS network input data is stored in the ILX69PBM DATA INPUT array All incoming data received...

Page 60: ...k Count Input Block Count 7 Output Block Count Output Block Count 8 Global State Field Global Bits 9 Global State Field DPM_State 10 Global State Field Reserved 14 set to 0 24 to 39 Global State Field...

Page 61: ...ess 9 Global Control Command Control_Command 10 Global Control Command Group_Select 11 Global Control Command Reserved set to 0 12 Reserved Register Reserved set to 0 13 Reserved Register Reserved set...

Page 62: ...e found in the online help of the ILX69 PBM Respectively in the ILX69 PBM manual ProSoft fdt Configuration Manager for CompactLogix or ControlLogix Platform PROFIBUS DP Master DTM in chapter Configura...

Page 63: ...d an input copy for block transfer and transfer block 4 4 0 Release input copy and update inputs Partial block transfer for block 2 0 2 Hold an input copy for block transfer and transfer block 2 2 0 R...

Page 64: ...Ready When this bit is set the module is operational The RDY bit should always be set by the module If this bit is not set a system error has occurred and the communication between controller and mod...

Page 65: ...egisters for more details HsReq2 7 Handshake Request 2 7 Reserved for future use Firmware Revision Bytes 4 to 7 contain the current Firmware Revision of the ILX69 PBM The Minor revision is the low byt...

Page 66: ...x OFFLINE 40hex STOP 80hex CLEAR C0hex OPERATE 10 to 23 Reserved 14 SINT 14 Reserved Reserved 14 Bytes 24 to 39 Sl_cfg 16 SINT 16 BOOL 128 Slave Configuration Bit Array If the Sl_cfg bit of the corres...

Page 67: ...error_cnt variable This bit is set when the first event was detected and will remain set 5 NRdy BOOL HOST NOT READY NOTIFICATION Indicates if the Application program has set its state to operative or...

Page 68: ...121 120 If the abSl_cfg bit of the corresponding slave is logically 1 The slave is configured in the master and serviced in its states 0 The slave is not configured in the master abSl_state 16 Slave s...

Page 69: ...s 72 to 79 contain the Slave Diagnostics Field information based on the settings used to execute this command Note The Slave Diagnostics function can also be executed by CIP message functionality Some...

Page 70: ...Member Name Data Type Description 0 Sta_Non_Exist BOOL No response from slave device The slave is non existent 1 Sta_Not_Ready BOOL Slave is not ready 2 Cfg_Fault BOOL Slave has incorrect parameteriza...

Page 71: ...arm that originates from a slave Byte Offset Member Name Data Type Description 80 Alarm_Status SINT Status of Alarm Pending see table below 81 AlarmCnt SINT Alarm Counter 82 Rem_Add SINT Address of sl...

Page 72: ...case of multiple alarms pending To handle this situation the application must also monitor the variable AlarmCnt This counter will be incremented every time a new alarm is pending Note It is possible...

Page 73: ...er In Module Command Bits Bit Offset Structure Member Data Type Description 0 Reserved BOOL Reserved set to 0 1 Reserved BOOL Reserved set to 0 2 Reserved BOOL Reserved set to 0 3 Reserved BOOL Reserv...

Page 74: ...rogram can begin the next command If unequal the command is still being processed HsAck0 Handshake Acknowledge 0 This bit indicates the processing of a slaveDiag request If this bit is equal to SlvDia...

Page 75: ...Structure Member Description 4 SINT SLA Slave Address 5 SINT FNC Function value 6 SINT Reserved Reserved 7 SINT Reserved Reserved Slave Address Address of the slave of which the diagnostics data are r...

Page 76: ...parameter allows the user to set the address of the slave in which the Global Control command is to be sent The value of 127 is a special global broadcast address all slaves are affected by this comm...

Page 77: ...d Set the bits GlbCtrlReq and GlbCtrlCnf to unequal by transition of the GlbCtrlReq bit If the GlbCtrlCnf was set equal to the GlbCtrlReq bit the command was sent The table below provides an explanati...

Page 78: ...e a particular data block in the slave This service is Slot and Index referenced ILX69PBM_MSGSlaveControl 70 Standard Sending a command to one or several slaves ILX69PBM_MSGSlaveDiagRequest 66 Standar...

Page 79: ...DoneCount DINT OK response count ErrorCount DINT Error message count ILX69PBM CONTROL SlaveDiagnostic GetSlaveDiag Response Name Data Type Description SlaveAddress SINT Slave address SlaveDiagnosticF...

Page 80: ...equest Confirmation format is as follows ILX69PBM CONTROL SlaveControl SetSlaveControl Parameter Data Type Value Description Initiate BOOL 0x0000 Triggers the Get Slave Diagnostic command Address SINT...

Page 81: ...p evaluation AND linkage with the received command ILX69PBM CONTROL SlaveControl SetSlaveControl_MSG Response Parameter Data Type Value Description Status DINT 0x0000 ILX69 PBM Status Command DINT 0x2...

Page 82: ...as follows ILX69PBM CONTROL DPV1 Write Request Parameter Data Type Value Description Status DINT 0x0000 ILX69 PBM Status Command DINT 0x2212 Command code SlaveAddress SINT 0 to 125 Slave address Slot...

Page 83: ...tatus Command DINT 0x221C Command code SlaveAddress SINT 0 to 125 Slave address causing the alarm AlarmType SINT 0 to 255 Type of alarm SlotNumber SINT 0 to 255 Slot number of slave causing the alarm...

Page 84: ...mand 02 hex 03E8 hex Resources unavailable Out of CIP com buffer System has no CIP communication buffer left to execute the command Check the number of parallel CIP messages sent to the module The mod...

Page 85: ...command The value in the requested command is unknown The value in requested command must be initialized Slave Diagnostic Code Significance Error source Help 0 No error detected N A N A 17 No respons...

Page 86: ...of remote partner Slave Slave does not conform to DPV1 norm 54 CON_AD Negative response received access denied Slave Access denied to requested data Check ErrorCode1 and ErrorCode2 in response message...

Page 87: ...tly stopped Device No DPV1 capable slave device is in process data exchange with the device Check if network is running 88 hex REJ_ENA The alarm that shall be acknowledged is not enabled in slave para...

Page 88: ...ology Inc 7 Diagnostics and Troubleshooting This chapter details the diagnostics and troubleshooting procedures for the ILX69 PBM 7 1 Webpage You can access the ILX69 PBM webpages for general device d...

Page 89: ...the manufacturer ILX69 PBM Ethernet Address MAC The MAC Address MAC ID is the unique physical Ethernet address of the device fixed by the manufacturer Assigned MAC Address IP Address IP address of the...

Page 90: ...gix or MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 90 of 113 ProSoft Technology Inc Module Status To display the ILX69 PBM status page click FUNCTIONS Module Status to ac...

Page 91: ...communication is performed The ILX69 PBM is in OFFLINE state as long as it does not have a valid configuration Operate Idle Stop Offline Device State Communicating Shows whether the PROFIBUS DP maste...

Page 92: ...0x00000000 to 0xFFFFFFFF Error Counter Counter counts up for each error event 0x00000000 to 0xFFFFFFFF Watchdog Time The Watchdog time determines the time frame in which the device watchdog must be r...

Page 93: ...nd Troubleshooting PROFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 93 of 113 Network Status To display the ILX69 PBM network status page click FUNCTIONS Network Status Thi...

Page 94: ...ed Yes Error detected No No error detected Yes No AutoClear Error Displays that the device has stopped the communication to all slaves and it has reached the auto clear end state Yes Error detected No...

Page 95: ...the firmware update page All fieldbus devices should be placed in a fail safe condition under direct supervision before continuing Selecting the CONTINUE WITH UPDATE button will stop all module commu...

Page 96: ...e Page 96 of 113 ProSoft Technology Inc 1 To continue the firmware update click CONTINUE WITH UPDATE The firmware file prompt displays Loading invalid or non ProSoft Technology authorized firmware fil...

Page 97: ...ing PROFIBUS Master Communication Module User Manual ProSoft Technology Inc Page 97 of 113 2 Click BROWSE and enter User name admin and Password admin to the Authorization window and then select the f...

Page 98: ...actLogix or MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 98 of 113 ProSoft Technology Inc 4 Click Update Firmware If the firmware update fails the page shows an error mess...

Page 99: ...ys 5 To complete the update process click RESET DEVICE Initiating a device reset causes the device reboot A reboot will stop all communications immediately Non volatile device parameters that have not...

Page 100: ...mpactLogix or MicroLogix Platform User Manual PROFIBUS Master Communication Module Page 100 of 113 ProSoft Technology Inc 6 Check the PLEASE CONFIRM YOU WANT TO RESET THE DEVICE box 7 Click SUBMIT Whe...

Page 101: ...output addresses have been forced to an On or Off state however the forces have not been enabled Amber Amber Forces enabled Off Off No forces enabled OK Green On Controller OK Red Flashing Recoverabl...

Page 102: ...ne slave is disconnected Red On Communication to all slaves is disconnected or another serious error has occurred Redundant Mode The active master was not found PROFIBUS System Status The SYS PROFIBUS...

Page 103: ...9 PBM Apply PLC into RUN Mode Check that the PLC application has deleted the NRDY bit Check PLC s I O LED ILX69 PBM COM LED is static red SYS LED static green At least one slave is not in data exchang...

Page 104: ...lowed while PLC is in RUN mode Apply PLC into STOP mode 7 3 Troubleshooting Troubleshooting of the system is done by examining the LEDs on the front panel of the PLC and the LEDs on the front of the I...

Page 105: ...supported Capacity Max 4 GByte Refer to section Removable Memory Card page 20 SD Card Connector e g FPS009 2405 0 push push Host Interface 1769 Backplane Rockwell backplane interface Rockwell Mercury...

Page 106: ...2 slots Connector Backplane Environmental Conditions Operating temperature range 0 C 32 F to 60 C 140 F Storage temperature range 40 C 40 F to 85 C 185 F Humidity 5 to 95 relative humidity no condensa...

Page 107: ...2 6 Fc Shock Test DIN EN 61131 2 Clause 6 3 2 DIN EN 60068 2 27 Ea 8 2 Technical Data PROFIBUS Parameter Description Maximum number of supported DPV0 DPV1 slaves 125 slaves Maximum number of total cyc...

Page 108: ...he Fail Safe state set their outputs to 0 Global Control With the Global Control message the ILX69 PBM can send unsolicited commands like Sync Unsync Freeze Unfreeze and Clear Data to a slave or a gro...

Page 109: ...the ILX69 PBM can read data addressed by slot and index within the data range of a slave device This may take several DPV0 cycles If the ILX69 PBM discovers a timeout it aborts both DPV1 and DPV0 comm...

Page 110: ...to dispose of all electronic equipment waste according to national and local regulations Waste Electronic Equipment This product must not be treated as household waste This product must be disposed o...

Page 111: ...Memory DTM The Device Type Manager DTM is a software module with a graphical user interface for the configuration or for diagnostics of device Ethernet A networking technology used both for office and...

Page 112: ...ses The IP address 0 0 0 0 is defined as invalid PROFIBUS Adapter PROFIBUS DP slave module PROFIBUS Scanner PROFIBUS DP master module ProSoft fdt Configuration Manager FDT DTM based configuration and...

Page 113: ...le for urgent plant down issues North America Corporate Location Europe Middle East Africa Regional Office Phone 1 661 716 5100 info prosoft technology com Languages spoken English Spanish REGIONAL TE...

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