PROMARKS DC-800, Operation Manual

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TABLE OF CONTENTS
1. SAFETY ................................................................................................................... 1
1.1 SAFETY RECOMMENDATIONS ............................................................................... 1
1.2 PERSONAL SAFETY .................................................................................................... 2
1.3 FOOD SAFETY ............................................................................................................ 3
2. INSTALLATION ..................................................................................................... 4
2.1 UNPACKING .................................................................................................................. 4
2.2 MOVING THE MACHINE ........................................................................................... 4
2.3 MACHINE SPECIFICATIONS ..................................................................................... 5
2.4 ENVIRONMENT REQUIREMENTS .......................................................................... 5
2.5 CHECK OIL LEVEL ..................................................................................................... 6
2.6 POWER CONNECTION ............................................................................................... 6
2.7 VACUUM PUMP ROTATION ...................................................................................... 6
3. OPERATION ........................................................................................................... 7
3.1 VACUUM SETTING GUIDELINES ............................................................................ 7
3.2 BASIC OPERATING INSTRUCTIONS ...................................................................... 7
3.3 OPTIONAL DEVICE ..................................................................................................... 7
3.3.1 GAS FLUSHING UNIT ....................................................................................... 7
3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL ............................... 8
3.4.1 STANDARD MACHINE – BASIC INSTRUCTIONS ..................................... 8-9
3.4.2 SETTING THE PARAMETERS FOR THE OPTIONAL SETTINGS............ 10-12
4. MAINTENANCE .................................................................................................... 13
4.1 BASIC MAINTENANCE ............................................................................................. 13
4.1.1 DAILY VISUAL INSPECTION ......................................................................... 13
4.1.2 DAILY CLEANING ............................................................................................. 14
4.2 VACUUM PUMP MAINTENANCE ............................................................................. 14
4.3 SEAL BAR MAINTENANCE ....................................................................................... 14-16
4.4 MAINTENANCE INTERVAL CHART ....................................................................... 17
5. TROUBLESHOOTING ........................................................................................ 18
5.1 OPTIONAL DEVICE ..................................................................................................... 18
5.2 25 PIN D TYPE TERMINAL WIRING CONNECTION INSTRUCTIONS ............ 19
5.3 PNEUMATIC DIAGRAM ............................................................................................. 20
5.4 ELECTRICAL DIAGRAM (FBTB) ............................................................................... 21-22
6. FABRICATION ..................................................................................................... 23
6.1 BODY DIAGRAM ........................................................................................................ 24-25
6.2 WORKING BED (BOTTOM) ....................................................................................... 26-28
6.3 SEALING BAR/ CUSHION BAR CONFIGURATIONS ........................................... 29
6.3.1 CUSHION BAR (FB)............................................................................................. 29-30
6.3.2 CUSHION BAR (FBG).......................................................................................... 31-32
6.3.3 CUSHION BAR (FBPK) ....................................................................................... 33-34
6.3.4 CUSHION BAR (FBPKG) .................................................................................... 35-36
6.3.5 SEALING BAR (FBTB) ........................................................................................ 37-38
6.3.6 SEALING BAR (FBTBG) ..................................................................................... 39-40
6.3.7 SEALING BAR (FBTBPK)................................................................................... 41-42
6.3.8 SEALING BAR (FBTBPKG)................................................................................ 43-44