PROFAX PRO II, Owner'S Manual

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INDEX
P.O. BOX 898
PEARLAND, TX 77588-0898
(281) 485-6258
AVAILABLE THROUGH YOUR
WELDING SUPPLY DISTRIBUTOR
Copyright 2005 by PROFAX; Pearland, Texas
All Rights Reserved
No page or part of any page in this catalog may be reproduced in
any form without permission of copyright owner shown above.
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SECTION 1 SAFETY
Safety Symbols and Words ........................................................................................... 1
Safety Precautions ........................................................................................................ 2 - 3
SECTION 2
Specifications & Warranty ............................................................................................. 4
SECTION 3 INSTALLATION
Connecting the Wire Feeder & Welding Gun .................................................................... 5
Control Panel ............................................................................................................... 6
Threading Welding Wire and Adjusting Tension .............................................................. 6
Spool Brake Adjustment ............................................................................................... 6
Optional 115/24 VAC Transformer Installation ............................................................... 7
TS1 Contactor Terminal Strip Operation ......................................................................... 7
SECTION 4 CHARTS & TABLES
Drive Roll Kit and Guide Chart ...................................................................................... 8
Welding Cable Selection Table ...................................................................................... 8
RC1 Pin Reference ....................................................................................................... 9
Interconnecting and Extension Cords ............................................................................ 9
SECTION 5
Maintenance ................................................................................................................ 10
Overload Protection ...................................................................................................... 10
SECTION 6
Troubleshooting .......................................................................................................... 11
Circuit Diagram ........................................................................................................... 12
SECTION 7
Parts List ........................................................................................................................ 13 - 17
FIGURE A PARTS LIST PRO
II
WIRE DRIVE 2 ROLL ASSEMBLY P/N 9004
ITEM PART NO. DESCRIPTION QTY.
1 9143 WIRE DRIVE HOUSING 1
2 9144 SCREW, guide retention, and motor mounting 5
3 9145 PRESSURE ARM 1
4 9134 AXLE, pressure roll 1
5 9136 GEAR, pressure roll 1
6 9052 PRESSURE ROLL, flat smooth 1
7 9053 PRESSURE ROLL, knurled ( optional ) 1
8 9135 CIRCLE CLIP, pressure roll axle 1
9 9146 PIVOT PIN, pressure arm 1
10 9147 SPACER 1
11 9148 SPRING, lift 1
12 9149 CIRCLE CLIP, pressure arm pivot pin 1
13 9150 TENSION AJUSTER 1
14 9151 RETAINING PIN, tension adjuster 1
15 9129 GEAR, drive 1
16 9130 SCREW, drive roll retention 2
17 9126 SCREW, drive gear retention 1
18 9128 KEY, motor shaft (Not Shown) 1
19 9152 SNAP RING, motor shaft (Not Shown) 1
FIGURE B PARTS LIST PRO
IV
WIRE DRIVE 4 ROLL ASSEMBLY P/N 9005
ITEM PART NO. DESCRIPTION QTY.
1 9153 WIRE DRIVE HOUSING 1
2 9154 SCREW, guide retention 3
3 9145 PRESSURE ARM 2
4 9155 PIVOT PIN, pressure arms 1
5 9149 CIRCLE CLIP, pressure arm pivot pin 4
6 9156 SPRING, lift 1
7 9147 SPACER 2
8 9134 AXLE, pressure roll 2
9 9135 CIRCLE CLIP, pressure roll axle 2
10 9136 GEAR, feed and pressure roll 4
11 9052 PRESSURE ROLL, flat smooth 2
12 9053 PRESSURE ROLL, knurled ( optional ) 2
13 9132 AXLE, drive roll 2
14 9133 WASHER, drive roll retention 2
15 9127 SCREW, gear retention 3
16 9150 TENSION ADJUSTER 2
17 9151 RETAINING PIN, tention adjuster 2
18 9131 INTERMEDIATE GUIDE (see Drive Roll, Kit and Guide Chart) 1
19 9137 GEAR, main drive 1
20 9128 KEY, motor shaft (Not Shown) 1
21 9152 SNAP RING, motor shaft (Not Shown) 1
22 9138 SCREW, motor mounting (Not Shown) 3
Parts List
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