Process Technology DQ15D Instruction Manual Download Page 12

 
M-34-01-06 3/31/2016 

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DQ15D/T-DQ15D Manual

 

Thermocouple Calibration 

Installation  requires  configuration  for  the  specific 
thermocouple used.

 

 

The  two  wire  thermocouple  is  polarized,  there-
fore it is necessary to connect the negative lead 
wire of the thermocouple to the  #1 terminal and 
the positive lead wire to the #2 terminal to main-
tain  proper  polarity  for  the  Item  #  5418  sensor 
board.

 

 

Connect  the  negative  lead  wire  to  terminal  #2 
and  the  positive  to  terminal  #3  for  the  Item  # 
5419 Sensor  board.

 

 

Equipment needed

 

 

Optional  thermocouple  sensor  board  needed 
(Item # 5418 or 5419). 

 

A precise, NIST traceable, thermocouple calibra-
tor  with  suitable  extension  leads  to  match  the 
thermocouple type used.

 

 

 

Calibration  procedures  require  the  removal  of 
the rear cover of the control. It also requires that 
power  is ON, exposing the technician to poten-
tially  lethal  voltages.  Exercise  EXTREME  CARE 
and  wear  teste

d  electrician’s  gloves  whenever 

power is on. 

 

Les  procédures  de  calibration  nécessitent 
l'enlèvement  du  panneau  arrière  du  contrôle. 
Ça  exige  aussi  que  le  courant  électrique  est 
allumé  ce  qui  expose  le  technicien  à  des  ten-
sions  potentiellement  létales.  Utilisez  toujours 
un  soin  extrême  et  portez  des  gants  certifiés 
d'électricien quand le courrant est allumé.

 

Calibration Procedure

 

Turn OFF all power. 

Remove rear cover. 

Remove T/C sensor. 

Install  the  thermocouple  calibrator  to  terminal  #1 
and  #2  on  Item  #  5418  board,  or  terminal  #2  and 
#3 on 5419 sensor board. 

CAREFULLY  restore  power  to  the  controller,  en-
suring  you  do  not  come  in  contact  with  any  ex-
posed voltage. 

Press 

 and 

 keys simultaneously and hold for 

approximately 6 seconds. The display will indicate 
AC.0. 

While the 0 is flashing, use 

 to change this to 22. 

Press SET. The control screen displays CAL1. 

Adjust the thermocouple calibrator to 0.0° C (32.0° 
F). 

Press  and  hold  SET  for  one  second.  The  screen 
displays Hold. Wait for display to change to CAL2. 

Adjust  the  thermocouple  calibrator  to  250.0°  C 
(482.0° F). 

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Press  and  hold  SET  for  one  second.  The  screen 
displays  Hold.  Wait  for  the  display  to  reset  and 
display 250.0° C (482.0° F). 

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Turn  OFF  power  to  the  control  and  remove  the 
thermocouple  calibrator.  Reinstall  the  thermocou-
ple  sensor  and  the  rear  cover  of  the  control.  Re-
turn the calibrated controller to service. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for DQ15D

Page 1: ...fset U2 16 OutputSignalOffset U3 16 SignalFilterSetting U4 16 SetPoint1DeadBand U5 16 SetPoint2DeadBand U6 17 PowerSaveSetPointDeadBand U7 17 DisplayStabilizer U8 17 SetPointLimit L 17 SP2andU7Disable...

Page 2: ...Outputs SP1 Set Point reverse acting SPDT 20A resistive 240 VAC max 1HP 240 VAC max 1 2 HP 120VAC SP2 Set Point direct acting SPDT 2A resistive 240 VAC max 1 10HP 240 VAC max 1 20 HP 120VAC ON OFF Dif...

Page 3: ...ys de energize and the screen displays a flashing AAA The power save night setback feature permits the use of a second heating Set Point to conserve energy when required Installation Procedure DQ15D i...

Page 4: ...ill interrupt the heater power supply in the event of low solution level Process Technology heaters include a thermal device Protector 1 2 or 3 on the heater to monitor the heat er s surface temperatu...

Page 5: ...gram Set Points or tem perature limits When DQ15D reaches the Set Point it will energize one or both relays SP1 Heat Set Point for normal Heating Mode opera tion Controls SP1 relay SP2 Cool Set Point...

Page 6: ...he numeric P SET POINT value 4 To change the Set Point value press SET while the P SET POINT value displays value will flash 5 Once the value flashes press or to change the value 6 Press SET once to l...

Page 7: ...r and the fixed end of the other resistor to establish an input value of a single resistor i e 1000 ohms as shown Install the jumper cable between the loose end of one resistor and the fixed end of th...

Page 8: ...Two precision resistors tolerance 0 1 or bet ter with a fixed value equal to the RTD nominal value i e 1000 or 100 ohms A suitable jumper cable to facilitate changing input resistance A short piece of...

Page 9: ...reset After it resets the approximate temperature value for the connected precision resistors should display i e 511 F or 266 C 13 Turn OFF power to the controller and remove the precision resistors...

Page 10: ...settings are OFF ON OFF See Dip Switch Settings in Configura tion Setup The voltage signal must be connected across terminals 1 and 2 of the Adder Board Item 5416 or 5447 Terminal 2 is common negativ...

Page 11: ...rs un soin extr me et portez des gants certifi s d lectricien quand le courrant est allum Calibration Procedure 1 Turn OFF all power 2 Remove rear cover 3 Remove input leads 4 Install the 0 20 mA DC c...

Page 12: ...aussi que le courant lectrique est allum ce qui expose le technicien des ten sions potentiellement l tales Utilisez toujours un soin extr me et portez des gants certifi s d lectricien quand le courran...

Page 13: ...lso requires that power is ON exposing the technician to poten tially lethal voltages Exercise EXTREME CARE and wear tested electrician s gloves whenever power is on Les proc dures de calibration n ce...

Page 14: ...n of the letter c will define the exact nature of the problem c A small c in the upper left hand corner indicates the control is relying on default factory set calibra tion values This happens when th...

Page 15: ...set ting into the view on the screen 2 Press SET to change the value of the setting Once SET has been released the display will flash 3 Use and to scroll through the options for the selected setting...

Page 16: ...ing tells the DQ15D control what type of sensor it is using Value Board Sensor Type Sensor Description 1 5414 or 5416 2 wire RTD Platinum RTD TCR 0 00385 ohm ohm C 2 5414 or 5416 2 wire RTD Platinum R...

Page 17: ...sor and maintained in memory These samples are then averaged to provide an active filter of the signal Using a small value for this setting will cause the DE20 control to respond more quickly to sudde...

Page 18: ...Current Sensor Number represents hundredths of milliamps 0 01 mA Resistance Signal Devices Number represents ohms Frequency Signal Devices Setting represents hertz counts second If the Power Save SET...

Page 19: ...us or Fahrenheit is being displayed If the tem perature being measured is greater than 999 degrees the units are not shown because the display is limited to four positions F5 Temperature Units Convers...

Page 20: ...protection This can happen for example if arc or spot welding equipment is close to the control or if they share a common power line It can occur if flame ignition systems or electrostatic precipitato...

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