Pro-face AGP3500-L1-D24 Replacement Manualbook Download Page 2

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Preface

This guidebook introduces the procedures to replace a unit in GP/ST-3500 series with
a GP-4000 series.

Model in use

Model No.

Recommended Substitution

GP-3500T

AGP3500-T1-AF

AGP3500-T1-D24

GP-4501T

GP-3500S

AGP3500-S1-AF

AGP3500-S1-D24

GP-4501TW

GP-3500L

AGP3500-L1-D24

ST-3501T

AST3501-T1-AF

AST3501-T1-D24

ST-3501C

AST3501-C1-AF

AST3501-C1-D24

Safety Information

HAZARD OF OPERATOR INJURY, OR UNINTENDED EQUIPMENT DAMAGE

Before operating any of these products, be sure to read all related manuals thoroughly.

Failure to follow these instructions can result in death, serious injury or unintended equipment

damage.

Summary of Contents for AGP3500-L1-D24

Page 2: ...P 3500S AGP3500 S1 AF AGP3500 S1 D24 GP 4501TW GP 3500L AGP3500 L1 D24 ST 3501T AST3501 T1 AF AST3501 T1 D24 ST 3501C AST3501 C1 AF AST3501 C1 D24 Safety Information HAZARD OF OPERATOR INJURY OR UNINTENDED EQUIPMENT DAMAGE Before operating any of these products be sure to read all related manuals thoroughly Failure to follow these instructions can result in death serious injury or unintended equip...

Page 3: ...s 3 5 3 GP 4300 series 5 7 4 GP 4400 series 7 5 7 0 W 5 GP 4500 series 10 4 6 GP 4600 series 12 1 B 01 RS 232C 422 485 03 RS 485 isolation C T TFT color LCD W TFT color LCD Wide Type D A Analog Resistive Film Touch Panel M Matrix Resistive Film Touch Panel E A AC Type Power Supply D DC Type Power Supply F W GP 4201TW 4301TW 4401WW 4501TW C Coated model WC Coated model of GP 4301TW ...

Page 4: ...1T 13 2 3 DISPLAY COLORS ONLY WHEN REPLACING GP 3500L OR ST 3501C 14 2 4 PANEL CUTOUT DIMENSIONS 15 2 5 TRANSFER CABLE 15 2 6 INTERFACE 15 2 6 1 SERIAL INTERFACE 15 2 6 2 CF CARD INTERFACE 16 2 6 3 USB INTERFACE FOR GP 3500 SERIES ONLY 17 2 6 4 AUXILIARY I O INTERFACE AUX FOR GP 3500 SERIES ONLY 17 2 6 5 SOUND OUTPUT INTERFACE FOR GP 3500 SERIES ONLY 17 2 7 PERIPHERAL UNITS AND OPTION UNITS 18 2 7...

Page 5: ...DATA TO GP 4500 SERIES 30 3 6 DIFFERENCES OF SOFTWARE 34 CHAPTER 4 COMMUNICATION WITH DEVICE PLC 35 4 1 DRIVERS 35 4 1 1 CONNECTABLE DEVICES 35 4 1 2 CONNECTING TO MULTIPLE DEVICE PLCS ONLY WHEN REPLACING GP 4501TW 35 4 2 SHAPES OF COM PORTS 36 4 3 SIGNALS OF COM PORTS 37 4 3 1 SIGNALS OF COM1 37 4 3 2 SIGNALS OF COM2 39 4 4 MULTILINK CONNECTION 40 4 5 CABLE DIAGRAM AT THE TIME OF REPLACEMENT 41 C...

Page 6: ... Memory Application 16MB 1 UP 32MB SRAM 320KB Backup Battery Secondary Battery Rechargeable Lithium battery NEW Primary Battery Rechargeable Lithium battery See 2 9 Input Voltage AC 100 to 240V DC 24V Serial I F COM1 D Sub 9 pin plug RS 232C 422 485 D Sub 9 pin plug RS 232C See 2 6 1 and Chapter 4 COM2 D Sub 9 pin socket RS 422 485 D Sub 9 pin plug RS 422 485 See 2 6 1 and Chapter 4 Ethernet I F 1...

Page 7: ...mensions mm 313 W 239 H 56 D 315 W 241 H 56 D Touch Panel Type Resistive film Analog Memory Application 16MB 1 16MB SRAM 320KB 128KB See 2 12 Backup Battery Secondary Battery Rechargeable Lithium battery NEW Primary Battery Replaceable Lithium battery See 2 9 Input Voltage AC 100 to 240V DC 24V DC 24V See 2 8 Serial I F COM1 D Sub 9 pin plug RS 232C 422 485 D Sub 9 pin plug RS 232C See 2 6 1 and C...

Page 8: ...port See 2 5 and 2 6 3 Type mini B See 2 5 Auxiliary I O I F See 2 6 4 Sound Output I F See 2 6 5 Expansion Unit I F See 2 7 3 1 8MB available if the revision of the unit is earlier than Rev 4 or GP Pro EX Ver 2 5 or earlier is used ...

Page 9: ...259 W 201 H 301 5 W 227 5 H See 2 4 External Dimensions mm 270 5 W 212 5 H 57 D 315 W 241 H 56 D Touch Panel Type Resistive film Analog Memory Application 6MB UP 16MB SRAM 320KB 128KB See 2 12 Backup Battery Secondary Battery Rechargeable Lithium battery NEW Primary Battery Replaceable Lithium battery See 2 9 Input Voltage AC 100 to 240V DC 24V DC 24V See 2 8 Serial I F COM1 D Sub 9 pin plug RS 23...

Page 10: ...10 46 Chapter 2 Compatibility of Hardware 2 1 Locations of connector Connector locations of GP ST 3500 series and GP 4500 series GP 3500T GP 3500S L ...

Page 11: ...11 46 ST 3501T C GP 4501T ...

Page 12: ...T GP 4501TW 1 Power Input Terminal Block AC Power Connector DC Power Connector DC 2 Serial I F COM1 3 Serial I F COM2 4 Ethernet I F Ethernet I F 5 USB I F Type A 6 USB I F Type mini B 7 SD Card I F 8 CF Card I F 9 Expansion Unit I F 10 Auxiliary I O Sound Output I F AUX ...

Page 13: ...PFXGP4501TMA AC power supply type or PFXGP4501TMD DC power supply type is available When you replace GP 4501TW only the Analog resistive film type unlike GP 3500 series you use even if two different points are touched at the same time that s recognized as touch input on the middle coordinates between those two points GP 4501T Analog Only the first detected touch is effective Matrix Simultaneous 2 ...

Page 14: ... display unit type please confirm the display colors of the drawing or the parts on the screens just in case If the display is in colors after changing the display unit type GP Pro EX Ver 3 01 200 Service Pack1 or later supports the function which changes drawing in colors to monochrome To change the color to monochrome follow the steps below 1 Click Project System Settings Display Unit 2 Open the...

Page 15: ...can be used 2 6 Interface 2 6 1 Serial Interface The pin assignment and the shape of plug socket connector of ST 3501T C are the same as those of GP 4500 series but GP 3500 series are different To know the details about them see 4 2 Shapes of COM ports and 4 3 Signals of COM ports Because of it the existing PLC connection cables cannot be used as they are for GP 3500S L If you use the existing con...

Page 16: ... com otasuke files manual gpproex new device data co m_usc pdf 2 6 2 CF Card Interface GP 4500 series is not equipped with a CF card slot But a SD card slot and a USB interfaces are installed In order to use the GP ST 3500 series data saved in the CF card and the functions using the CF card use a SD card or a USB flash drive instead When using a SD card with GP 4500 series please verify it support...

Page 17: ...the same category are connected to the display unit only the first USB device recognized by the display unit can be used USB Devices of the same category Category USB Device 1 Printer USB PIO converter 2 Keyboard Numeric keys Barcode reader 3 Mouse 4 USB storage USB memory CF SD card reader and so on 5 USB transfer cable 6 USB Serial RS 232C conversion cable SUB RS 422 485 Conversion Adapter 2 6 4...

Page 18: ...t_e html 2 7 3 Expansion Unit for GP 3500 series only GP 4500 series is not equipped with an expansion unit interface The expansion unit each kind of unit like CC LINK Unit for GP 3500 series cannot be used 2 7 4 Isolation Unit RS 485 isolation unit for GP ST 3500 series CA3 ISO485 01 cannot be used for GP 4500 series You can use the RS 232C isolation unit CA3 ISO232 01 for GP 4500 series instead ...

Page 19: ...with GP 4501T instead GP 4501T has 2 types AC and DC See the table below AC Type DC Type GP3000 series CA5 DCCNL 01 made by Pro face or GMVSTBW2 5 3 S TF 7 62 made by PHOENIX CONTACT GP4000 series PFXZCBCNDC2 made by Pro face Compat ibility Compatible because of a terminal block FG has been relocated Not compatible because of different pitch though the connectors have the same shape Use the specif...

Page 20: ... referring to the GP4000 series hardware manual 2 10 Power Consumption The power consumption of GP ST 3500 series is different from that of GP 4500 series AC Type DC Type GP 3500T S 90VA or less AC100V 108VA or less AC240V 50W or less GP 3500L ST 3501T C 90VA or less AC100V 108VA or less AC240V 45W or less GP 4501T TW 17W or less For the detailed electric specifications see the hardware manual 2 1...

Page 21: ...P 4501TW replace GP 3500S L or ST 3501T C with GP 4501T instead of GP 4501TW To check SRAM size follow the steps below 1 Double click and open the project file prx on GP Pro EX 2 Change the Display Unit type of your project file to GP 4501TW To know how to do it see 3 4 Change the Display Unit Type 3 Click Project Information Project Information The Project Information window appears 4 Click SRAM ...

Page 22: ...peration Change the received data on GP Pro EX Check and modify the data on GP Pro EX Transfer the screen data to GP 4500 series Check the connection between GP4500 series and a PLC in the GP Pro EX Device PLC Connection Manual Connect GP 4500 series and PLC with the PLC s cable Start connection and check the communi cation 1 This step is required if screen data is saved only in the GP unit not in...

Page 23: ... types of cables are available A USB transfer cable model CA3 USBCB 01 A USB data transfer cable model ZC9USCBMB1 A commercial USB cable USB Type A mini B Possible to send receive a screen via a SD card a USB storage device or Ethernet 1 This step is required if screen data is saved only in the GP unit not in any other device 2 Please use the same version or later as or than that of the software u...

Page 24: ... CA3 USBCB 01 A CF card USB storage device Ethernet for GP 3500 series only But this section explains as an example how to receive screen data from GP ST 3500 series using a USB transfer cable model CA3 USBCB 01 If you have backed up screen data this step is unnecessary skip to the next section 3 4 Change the Display Unit Type ...

Page 25: ...driver depending on the security level of Windows XP Click Continue Anyway to start installing the driver When installation is completed click Finish If the following symptoms appear on Microsoft Windows 7 go to updating USB Data Transfer Driver on OtasukePro for download http www pro face com otasuke download freesoft gpproex_transfer ht m An error occurs when GP Pro EX or Transfer Tool is instal...

Page 26: ... GP Pro EX 3 Make sure that the Device in the Transfer Settings Information is set to USB If not click the Transfer Setting button to open the Transfer Setting dialog box Select USB in the Communication Port Settings field and click OK ...

Page 27: ...on 5 Click Receive Project and the following dialog box will appear Specify a place to save the received data in and a project file name and then click Save to start transfer NOTE When a file exists the window that confirms whether or not to overwrite the file is displayed ...

Page 28: ...llowing dialog box will appear during transfer Specify a place to save the CF card data in Click OK and the Receive Project dialog box will return and transfer will be completed GP 4500 series that is a replacement model is not equipped with a CF card slot If the display unit type is changed to GP 4500 series the CF card setting will be replaced with the SD card setting automatically To check or c...

Page 29: ...ool 3 4 Change the Display Unit Type Open the received project file prx of GP ST 3500 series on GP Pro EX and change the display unit type to GP 4500 series 1 Open the received project file prx on GP Pro EX 2 Click System Settings Display Change Display in Project menu and change the Display Unit type to the replacement model 3 Click Project Save As and save the changed project file ...

Page 30: ...eries You can transfer data to GP 4500 series via An USB transfer cable model CA3 USBCB 01 An USB data transfer cable model ZC9USCBMB1 A commercial USB cable USB Type A mini B A SD card USB storage device Ethernet But this section explains as an example how to transfer screen data with an USB transfer cable model CA3 USBCB 01 ...

Page 31: ...USB driver depending on the security level of Windows XP Click Continue Anyway to start installing the driver When installation is completed click Finish If the following symptoms appear on Microsoft Windows 7 go to updating USB Data Transfer Driver on OtasukePro for download http www pro face com otasuke download freesoft gpproex_transfer ht m An error occurs when GP Pro EX or Transfer Tool is in...

Page 32: ...ear on the display unit After transferring a project file once this screen will not appear again 3 On the GP Pro EX s State Toolbar click the Transfer Project icon to open the Transfer Tool To transfer a different project file click the Select Project button and select a project file ...

Page 33: ... Settings field and click OK 5 Click Send Project to start transfer When the following dialog box appears click Yes This dialog box doesn t appear when the same project file is sent again 6 The following dialog box appears during transfer and you can check the communication status The display unit enters the Transferring mode and communication with the device such as a PLC is terminated Display Sc...

Page 34: ...roject file will be displayed 8 Close the Transfer Tool 9 Click the X mark on top right of the screen or Project Exit to close GP Pro EX 3 6 Differences of software Some functions supported by GP ST 3500 series are not supported by GP 4500 series For details of the supported parts and functions refer to Supported Featuers of GP Pro EX Reference Manual http www pro face com otasuke files manual gpp...

Page 35: ...iate for replacement depending on the state of the connection with your Device PLC Number of Device PLC Drivers 1 GP 3500S L Connection Replacement Model 1 Any connection GP 4501TW 2 COM1 RS 422 485 COM2 RS 422 485 Ethernet connection GP 4501TW with USB RS 422 485 Conversion Adapter PFXZCBCBCVUSR41 2 All other connections GP 4501TW 3 or more COM1 RS 422 485 COM2 RS 422 485 Ethernet connection GP 4...

Page 36: ...36 46 4 2 Shapes of COM ports GP 3500T S L ST 3501T C GP 4501T TW COM1 D Sub 9 pin plug RS 232C 422 485 D Sub 9 pin plug RS 232C COM2 D Sub 9 pin socket RS 422 485 D Sub 9 pin plug RS 422 485 ...

Page 37: ... 3 1 Signals of COM1 For GP 3500T S L RS 232C plug 1 RI and VICC of Pin 9 are switched on the software VCC Output is not protected from overcurrent Please follow the current rating to avoid false operation or breakdown RS 422 485 plug ...

Page 38: ...38 46 For ST 3501T C RS 232C plug 1 RI and VICC of Pin 9 are switched on the software VCC Output is not protected from overcurrent Please follow the current rating to avoid false operation or breakdown ...

Page 39: ... plug 1 RI and VICC of Pin 9 are switched on the software VCC Output is not protected from overcurrent Please follow the current rating to avoid false operation or breakdown 4 3 2 Signals of COM2 For GP 3500T S L RS 422 485 socket ...

Page 40: ... 4501T TW RS 422 485 plug 4 4 Multilink Connection For the communication drivers that support serial multi link see Which drivers support serial multilink communication http www pro face com otasuke files manual gpproex new device com_mlnk ht m ...

Page 41: ... 3500 series When a RS 422 485 device is connected via the COM1 port if GP 3500 series is replaced with GP 4500 series it will be connected via the COM2 port of GP 4500 series The cable diagram can be still used Before GP 4500 series is connected be sure to change the port setting to COM2 on the Device PLC setting Also please check the communication settings with GP Pro EX Device PLC Connection Ma...

Page 42: ...GP 4500 series with a COM Port Conversion Adapter CA3 ADPCOM 01 added in the following cases In all other cases the operation is not guaranteed and it s recommended to prepare a new connection cable To check the cable diagram please refer to GP Pro EX Device PLC Connection Manual ...

Page 43: ...port can be used for RS 422 485 connection after replacement with GP4000 series Using a USB RS 422 485 Conversion Adapter may allow you to use GP4000 series USB interface as RS 422 485 serial interface for connection For more information please refer to USB RS 422 485 Conversion Adapter Installation Guide http www pro face com otasuke download manual cgi manual cgi mode 33 cat 3 Important The conn...

Page 44: ...ia setting 1 After conversion of the project file data at GP Pro EX Error Check if the message The project contains features that require a SD card However the selected display does not support SD cards so these features will not run appears Cause The model without a SD card slot has the setting that uses a SD card Solution 1 2 To use a USB flash drive instead of a SD card Solution 1 3 To check or...

Page 45: ...nformation Destination Folder ii Uncheck Enable SD Card and check Enable USB Storage iii Click the Browse button and specify a destination folder iv Click OK to confirm the setting v Click Project Save to save changes vi Check each function that uses the CF card and replace the setting of SD Card with the one of USB Storage ...

Page 46: ... EX Reference Manual 2 Check and change the destination folder setting following the steps below i Click Project Information Destination Folder ii The current setting is displayed iii After changing it click OK to confirm the setting iv Click Project Save to save changes ...

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