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COZEBURN INSTALLATION AND OPERATION MANUAL

MAINTENANCE

During Heating Season

1.  Inspect the vent periodically for any blockages. Always 

ensure that the vent cap fits loosely in order to prevent 

the unit from becoming pressurized.

 

The Cozeburn is designed as an “Open to Atmosphere” 

system and should never be under pressure!

2.  The ash tray must be checked weekly and emptied as 

necessary. Ensure that the ash tray is securely closed 

after each cleaning. Adjust the latch if necessary.

 

Ashes should be placed in a metal container with a 

tight  fitting  lid.  The  closed  container  of  ashes  should 

be placed on a noncombustible floor or on the ground, 

well away from all combustible material, pending final 

disposal. Other waste should not be placed in the 

container with the ashes.

3. 

Check the water level at least once a week to ensure the 

level is well above the “ADD” mark.

 

Oxygen buildup causes corrosion inside the water 

system. Keeping the water reservoir completely full 

avoids oxygen buildup, especially during the summer 

months when the furnace is not in use.

4. 

Check  the  door  gasket  to  ensure  an  air  tight  fit  and 

maintain in good condition. Replace if necessary.

5. 

Turn off power.

6.  Check and clean the damper cover to prevent creosote 

buildup. Do this weekly until experience shows how 

often cleaning is necessary.

 

A creosote buildup could cause the damper to seize, 

causing the circuit breaker to disengage.

7.  Inspect the chimney and chimney connector monthly 

during the heating season to determine if a creosote 

buildup has occurred.  Maintain and clean if there is 

a buildup of creosote.  When wood is burned slowly, it 

produces tar and other organic vapors, which combine 

with expelled moisture to form creosote.  The creosote 

vapors  condense  in  the  relatively  cool  chimney  flue 

of  a  slow  burning  fire.    As  a  result,  creosote  residue 

accumulates  on  the  flue  lining.    When  ignited,  this 

creosote  makes  an  extremely  hot  fire.    When  burning 

wood, the chimney connector and chimney should be 

inspected monthly  during the heating season, and 

if creosote has accumulated, it must be removed to 

reduce the risk of a chimney fire.

 

A buildup of creosote will also cause a poor draft.

8.  Cover plates and guards must be in place at all times, 

except during maintenance and servicing.

9.  Canadian requirements for supplementary (add-on) 

boilers:

          -  operate  the  original  gas,  oil  or  electric  boiler 

periodically to ensure that it will operate satisfactorily 

when needed;

 

 - do not relocate or bypass any of the safety controls in 

the original gas, oil or electric boiler installation;

 

-  the  operation  of  a  gas  boiler  must  be  verified  for 

acceptable operation, before and after installation of 

the add-on appliance, by a gas fitter who is recognized 

by the local and national regulatory authority;

  

 -  do not connect to any chimney or vent serving a gas 

appliance.

End of Heating Season

Cleaning of the heat exchanger, flue pipe, chimney and draft 

inducer if used, is especially important at the end of the 

heating season to minimize corrosion during the summer 

months caused by accumulated ash.
1.  Thoroughly clean the furnace of any creosote or ash 

buildup.

 

Hardened creosote or ashes are easier to be removed 

when furnace is still warm.

2. 

Check to ensure there is no moisture in any part of the 

inside of the firebox, or in the ash tray.

 

Failing to properly clean the furnace and protect it 

from moisture during the off-season will void the 

warranty.

3.  Cover and seal the chimney to prevent any rain or 

moisture from entering the firebox chamber while not in 

use.

4. 

Ensure the water reservoir is full during the non-heating 

season to prevent corrosion inside the water jacket.

5. 

Add  a  sufficient  amount  of  Pro-Fab  approved  water 

treatment to the water system each year after the 

heating season. Operate the water circulating pump for 

24 hours after adding water treatment to ensure proper 

mixing of the water treatment with the water.

6. 

A water sample must be drawn 30 days after purchase of 

the unit and forwarded to your dealer for testing. Maintain 

the  results  of  this  test  on  file.  Thereafter,  draw  a  water 

sample once a year and forward to your dealer for testing.

 

Water properly treated with Pro-Fab approved water 

treatment should be between 8.8 and 11.0, a nitrate 

level between 730 and 1460 ppms as NaNO2, and a 

conductivity must be less than or equal to 4000 mmhos.

 

If the pH or nitrite level is low, more Pro-Fab approved 

water treatment should be added. If the level of 

conductivity is too high, 1/2 the water in the unit should 

be drained and replaced with fresh water.

 

Failing to use Pro-Fab approved  water treatment 

in accordance with the Installation and Operation 

Instructions will void the warranty. See your dealer 

for authorized supplies. It is the responsibility of the 

owner to maintain yearly water sample results on file.

Summary of Contents for Cozeburn

Page 1: ...Installation and Operation Instructions...

Page 2: ......

Page 3: ...ing Heat System Water to Air 13 Belt Driven Hot Air Fan 13 Direct Drive Fan 13 Thermostat 13 Under Floor Heat 13 Side Arm Installation 14 Optional Heat Exchanger 14 Auxiliary Heat Water to Water 15 Ho...

Page 4: ...NSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS Forced Natural Draft Door 24 Furnace Specifications 25 Troubleshooting 26 27 Furnace Troubleshooting 26 Digital Controller Troubleshooting 27 Warrant...

Page 5: ...arranty To ensure maximum benefit from your new Cozeburn furnace it is suggested that the Installation and Operation Instruction manual be read from cover to cover and all instructions followed carefu...

Page 6: ...l Do not use chemicals or fluids to start fire Never run boiler with water level below add mark Do not leave door open or dump ash tray close to any combustible materials may lead to runaway fire Refe...

Page 7: ...back behind door 3 SLOWLY open door 4 Wait for smoke to clear 30 seconds Close door if smoke continues 5 Open door fully 6 After loading always close and latch door firmly 7 Switch blower on CAUTION H...

Page 8: ...alert and your safety is involved Why is SAFETY important to you Three very important reasons 1 Accidents disable and kill 2 Accidents cost 3 Accidents can be avoided Signal Words Note the use of the...

Page 9: ...de lessence du napthe ou de l huile moteur Ne pas utiliser de produits chimiques solides ou liquides pour allumer le feu Ne jamais faire fonctionner l appareil si le niveau de l eau est inferieur au n...

Page 10: ...Lifting Guides 2 Light 12 Legs 3 Light Power Switch Manual Reset Breaker 13 Rear Access Cover 4 Aquastat and Thermostat 14 Drain 5 Control Panel Cover 15 Junction Box 6 Loading Door 16 Supply Return...

Page 11: ...patio blocks 2 There must be a minimum clearance between the furnace and any combustible material as follows From top of furnace 60 inches 152 cm From front of furnace 48 inches 122 cm From side of f...

Page 12: ...cessive pressure will not be developed in any portion of the boiler system 4 Identify each water line clearly in order to correctly locate the hot and return lines 5 Lay down 14 2 underground wire app...

Page 13: ...ift guides Use caution Furnace is heavy Once the unit has been placed into position remove the back cover and the light globe from the firebox and install Type A furnace requires a tight silicone seal...

Page 14: ...his unit in any way Any modification will void the warranty These drawings should help you in establishing a list of material required for a typical installation All parts should be available from you...

Page 15: ...d to obtain the correct air flow Thermostat 6 Install a second thermostat to allow the blower to cut in separately from the furnace 7 The existing thermostat should be set several degrees lower than t...

Page 16: ...de arm as low as possible PUMP BALL VALVE THERMOMETER BOILER DRAIN TEMPERING OR MIXING VALVE SYMBOL INDEX Have a qualified electrician and plumber check to ensure all connections to the furnace are in...

Page 17: ...tem is left intact and automatically cuts in when the Cozeburn Outdoor Wood Furnace runs out of wood Figure 3 Note Whichever furnace is to be the standby unit the aquastat on that furnace is to be set...

Page 18: ...nace Figure 1 Figure 2 To Cozeburn furnace From Cozeburn From pool or spa 110 white 110 black Immersion control Black wire 24 V lines POOL HEATER Bypass 24 V Transformer To pool or spa Common Header S...

Page 19: ...the furnace by closing off supply and return valves securely at the back of the furnace IMPORTANT The Cozeburn may need to be drained of its contents at some time in the future Be sure to place the li...

Page 20: ...3 Only put enough wood into the furnace as may be burned during a twelve hour period Do not fill the firebox above the top of the loading door A small intense fire burns cleaner and is preferable to...

Page 21: ...ay careful attention to loading times and amounts Follow the manufacturers written instructions for recommended loading times and amounts 4 STARTERS Do not use lighter fluids gasoline or chemicals 5 L...

Page 22: ...ntary add on boilers operate the original gas oil or electric boiler periodically to ensure that it will operate satisfactorily when needed do not relocate or bypass any of the safety controls in the...

Page 23: ...r with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are di...

Page 24: ...r DTS Physical Data Accuracy 1 Output 16 Amp SPDT relay Supply voltage 110 V Front panel protection NEMA 4 lp65 Display 3 digit red Digit height 1 2 1 27 cm DTS Programming Press SET SP text will appe...

Page 25: ...Diagram 250MS 450MS 1 Love Controller 2 Light Switch 3 Damper Switch 4 Light 5 Probe 6 Snap Disc 7 Circuit Breaker 8 Solenoid 9 Blower 10 Junction Box CAUTION DO NOT CONNECT THE ELECTRICAL COMPONENTS...

Page 26: ...rnace Reference Chart When ordering parts please use this reference chart MODEL NUMBER 250MS 450MS Warranty 10 Years 10 Years Capacity Imperial gallons 125 250 U S gallons 150 300 Litres 568 1 136 Opt...

Page 27: ...9 150 77 196 Chimney Size 6 15 8 20 Loading Door Size in 20 x 20 20 x 24 cm 51 x 51 51 x 61 Firebox Size H 30 76 36 91 W 33 84 45 114 L 42 107 60 152 Water Capacity Imperial gallons 125 250 U S gallon...

Page 28: ...or no draft Furnace is cold Start small fire with dry kindling before reloading furnace with firewood see page 18 Chimney is plugged Clean regularly as per instructions in the manual Furnace overheat...

Page 29: ...when the temperature drops down to approximately 130 F 54 C When the snap disc function is defaulted the power should be restored The demand for heat is on with sufficient wood in the firebox but no...

Page 30: ...sponsible or liable for any of the following a If warranty work requires removal or replacement of all or a part of the furnace Pro Fab is not responsible for the cost of plumbing freight permits remo...

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