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8

Before the first run of the ThunderCat 31, you 
should check the radio for proper operation and to 
ensure proper control movement of the rudder and 
throttle. Also ensure that the antenna on the boat 
is extended properly and that all batteries are in 
working condition.

 1. With the radio system turned on (transmitter 

and receiver) and the transmitter antenna down 
(engine off), walk off 40 to 50 paces from the 
ThunderCat 31.

 2. Have an assistant remain with the boat to 

check for proper control movement of the 
rudder from your transmitter input. 

 3. If everything appears to be operating 

correctly, raise the antenna and start the engine 
(refer to Section 6 of this manual and to the 
separate DYN .32 engine manual). Place the boat 
in the water and run it (at about 1⁄3 throttle) 
close to the shoreline. If the radio system is 
operating properly, you can begin to run the 
boat faster and further away from the shoreline. 

Note

: It is a good idea to range 

check prior to operating your boat 
after any repair, installation of new 
batteries, or at the beginning of 
each boating season.

Section 5: Filling the Fuel Tank

to the quart of fuel or the DYN2003 Fuel Bottle 
to fill the fuel tank with your selection of Blue 
Thunder fuel. After you have filled the fuel tank and 
re-installed the lid, wipe away any excess fuel that 
may have spilled inside the hull or elsewhere on the 
boat. Immediately seal the fuel container by putting 
the lid back on after refueling in order to protect 
the fuel from moisture.

We recommend that you use Blue Thunder™ 20% 
fuel. For maximum performance, we recommend 
Blue Thunder Race Formula. Blue Thunder fuels 
are specifically formulated for excellent power and 
engine protection.

Locate the fuel tank inside the cockpit area and 
unscrew the lid. Use either the DYN2009 Fast 
Tap™ quart bottle spout that has been attached 

Section 4: Range Checking the Pro Boat Radio System

The hull of the ThunderCat 31 is finished using 
the highest quality paints and the most advanced 
painting methods available. The base coat/clear 
cote technique delivers an amazing shine that is as 
durable as it is beautiful. To keep your ThunderCat 

Section 6: Hull Care

looking new, you should apply a wax coating as used 
on automotive finishes to prevent oxidation and to 
further protect against damage caused by fuel and 
other harmful chemicals.

For optimum performance, propeller balancing can 
add several M.P.H. and lower vibration. There are 
several different propeller balancing tools available. 
Read the instructions that accompany the propeller 

Section 7: Propeller Balancing

balancing tool as removing material from the 
correct part of the propeller is crucial. Contact a 
local hobby retail store for assistance.

Summary of Contents for ThunderCat 31

Page 1: ...5mm Beam 11 5 in 287mm Engine DYN 32 Marine w Tiger Drive and Tuned Exhaust Radio System Pro Boat AM 27MHz Weight 6 3 lb 2 8 kg Fuel Tank Capacity 12 oz 0 35 liter ThunderCat 31 Assembly Manual 32 Siz...

Page 2: ...ear If someone else is operating on the same frequency both models could go out of control possibly causing damage to the models as well as to others Be certain to check all of the hardware exhaust sy...

Page 3: ...32 Marine Engine 9 Section 10 Starting the Engine 10 Section 11 Troubleshooting Guide 12 Section 12 Maintenance 12 Section 13 ThunderCat 31 Replacement Parts 14 Section 14 Appendix 15 Engine Tuning Sc...

Page 4: ...ser accepts all resulting liability All warranty questions should be directed to Horizon Hobby Inc Please do not contact your local hobby shop regarding warranty issues This will enable Horizon to bet...

Page 5: ...he short plywood pieces Repeat with the remaining short plywood pieces 3 Secure the interlocking boat stand with thick CA or Epoxy Parts Needed Rudder and 2 5mm hex screw 1 Locate the stainless steel...

Page 6: ...e dry cell battery holder Install 4 AA alkaline batteries as shown Note the proper polarity Wrap the battery box in foam 4 Re install the battery holder into the radio box and and secure the radio box...

Page 7: ...tter 3 Note the proper polarity and insert 8 AA batteries into the transmitter 3 Secure the batteries using the battery cover 4 Turn on the radio and confirm that all LEDs illuminate indicating proper...

Page 8: ...and re installed the lid wipe away any excess fuel that may have spilled inside the hull or elsewhere on the boat Immediately seal the fuel container by putting the lid back on after refueling in ord...

Page 9: ...ing through the engine head If the water does not reach the head to cool it the engine will overheat and fail This will cause permanent damage to the engine Carburetor High Speed Needle Valve Faster I...

Page 10: ...dition as serious engine damage may occur if operation is continued Remove the glow plug invert the boat and operate starter to remove raw fuel before resuming normal operation You may have to blip th...

Page 11: ...usting the settings always adjust the needles in small increments about 1 16 of a full turn at a time Do not set the engine too lean as it shortens the reliability of the engine After you have attaine...

Page 12: ...per glow plug install proper glow plug Glow igniter not charged charge igniter Dead glow plug replace Flooded engine remove glow plug invert boat and engage the Tiger Drive to remove raw fuel from the...

Page 13: ...ortant so that when you have finished lubricating the drive shaft you can correctly re install the drive shaft Loosen do not remove the retaining nut by holding the collet with a 17mm wrench and unscr...

Page 14: ...ut TC31 PRB2072 Exhaust Coupler TC31 PRB2073 Rubber Boot 2 TC31 PRB2075 Antenna Tube TC31 PRB2079 Collet TC31 PRB2080 Teflon Liner TC31 PRB2083 Cockpit Bolt TC31 PRAB215 Propeller 1 60 x 2 5 Bronze TC...

Page 15: ...15 Section 14 Appendix Engine compartment and components Transom and components Engine water cooling lines...

Page 16: ...8379 2006 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 www horizonhobby com Printed in China...

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