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The Pro Boat™ ThunderCat 31 should provide 
many hours of exciting high-speed racing fun with 
just minor maintenance. Preventative maintenance 
is very important. Taking the time to ensure that 
all the set screws and bolts are tight before each 
operation of the boat will prevent many problems.

Before operating ThunderCat 31

Check that all screws and hardware are securely in 
place. This is very important, as the manifold screws 
will occasionally vibrate loose during the first initial 
runs.

Check the propeller for damage in the form of 
chipping or cracking. If you find any damage,  
replace the propeller, as the damage will effect  
the performance of the boat and could also cause 
safety concerns.

Section 11: Troubleshooting Guide

Problem 

Solution

Engine will not start 

 Engine is not primed: Put a few drops of fuel into 
the carburetor venturi and restart

 

Out of fuel: fill fuel tank

 

Improper fuel: use 20% Blue Thunder™

 

Improper glow plug: install proper glow plug

 

Glow igniter not charged: charge igniter

 

Dead glow plug: replace

 

 Flooded engine: remove glow plug, invert boat and 
engage the Tiger Drive to remove raw fuel from the 
engine

Engine starts, then dies 

 Pressure line blocked or unhooked: connect or 
replace fuel line

 

Reset needles to baseline setting: see Section 9

Engine starts and runs for several minutes, then dies 

Bad glow plug: replace

 

Idle speed set too low: see Section 9

 

Improper needle settings: see Section 9

 

 Glow plug failed due to lean engine setting: richen 
carburetor settings and replace glow plug

Section 12: Maintenance

When refueling, always wipe away any excess fuel 
that may have spilled into or on the boat. 

After operating the ThunderCat 31

Wipe off any exhaust residue from the boat. If 
you operate the ThunderCat 31 in salt water, it is 
suggested that you thoroughly rinse the deck, hull, 
and all the metal hardware with fresh water, then 
dry them with a clean towel. After cleaning, coat all 
metal parts with a silicone spray lubricant. This will 
help to prevent corrosion.

Ensure that the radio box and equipment  
inside is dry.

Summary of Contents for ThunderCat 31

Page 1: ...5mm Beam 11 5 in 287mm Engine DYN 32 Marine w Tiger Drive and Tuned Exhaust Radio System Pro Boat AM 27MHz Weight 6 3 lb 2 8 kg Fuel Tank Capacity 12 oz 0 35 liter ThunderCat 31 Assembly Manual 32 Siz...

Page 2: ...ear If someone else is operating on the same frequency both models could go out of control possibly causing damage to the models as well as to others Be certain to check all of the hardware exhaust sy...

Page 3: ...32 Marine Engine 9 Section 10 Starting the Engine 10 Section 11 Troubleshooting Guide 12 Section 12 Maintenance 12 Section 13 ThunderCat 31 Replacement Parts 14 Section 14 Appendix 15 Engine Tuning Sc...

Page 4: ...ser accepts all resulting liability All warranty questions should be directed to Horizon Hobby Inc Please do not contact your local hobby shop regarding warranty issues This will enable Horizon to bet...

Page 5: ...he short plywood pieces Repeat with the remaining short plywood pieces 3 Secure the interlocking boat stand with thick CA or Epoxy Parts Needed Rudder and 2 5mm hex screw 1 Locate the stainless steel...

Page 6: ...e dry cell battery holder Install 4 AA alkaline batteries as shown Note the proper polarity Wrap the battery box in foam 4 Re install the battery holder into the radio box and and secure the radio box...

Page 7: ...tter 3 Note the proper polarity and insert 8 AA batteries into the transmitter 3 Secure the batteries using the battery cover 4 Turn on the radio and confirm that all LEDs illuminate indicating proper...

Page 8: ...and re installed the lid wipe away any excess fuel that may have spilled inside the hull or elsewhere on the boat Immediately seal the fuel container by putting the lid back on after refueling in ord...

Page 9: ...ing through the engine head If the water does not reach the head to cool it the engine will overheat and fail This will cause permanent damage to the engine Carburetor High Speed Needle Valve Faster I...

Page 10: ...dition as serious engine damage may occur if operation is continued Remove the glow plug invert the boat and operate starter to remove raw fuel before resuming normal operation You may have to blip th...

Page 11: ...usting the settings always adjust the needles in small increments about 1 16 of a full turn at a time Do not set the engine too lean as it shortens the reliability of the engine After you have attaine...

Page 12: ...per glow plug install proper glow plug Glow igniter not charged charge igniter Dead glow plug replace Flooded engine remove glow plug invert boat and engage the Tiger Drive to remove raw fuel from the...

Page 13: ...ortant so that when you have finished lubricating the drive shaft you can correctly re install the drive shaft Loosen do not remove the retaining nut by holding the collet with a 17mm wrench and unscr...

Page 14: ...ut TC31 PRB2072 Exhaust Coupler TC31 PRB2073 Rubber Boot 2 TC31 PRB2075 Antenna Tube TC31 PRB2079 Collet TC31 PRB2080 Teflon Liner TC31 PRB2083 Cockpit Bolt TC31 PRAB215 Propeller 1 60 x 2 5 Bronze TC...

Page 15: ...15 Section 14 Appendix Engine compartment and components Transom and components Engine water cooling lines...

Page 16: ...8379 2006 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 www horizonhobby com Printed in China...

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