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11

Mobility Products. Ltd.

www.pridemobility.co.uk

VI.

 

Drive Motor

1.

 Turn off power to the joystick.

2.

 Ensure the unit is in drive mode.

3.

 Prop up the side of the unit being serviced.

Tools Required:

- Imperial and Metric Socket Set
- Calibrated Torque Spanner/Wrench
- Imperial and Metric Hex Key Set
- Phillips Screwdriver
- Wire Cutters

4.

 Remove the 4 spoke or 5 spoke hub drive wheel. 

Retain

all hardware. 

See Section III.

5.

 If the replacement drive motor does not contain a

replacement hub, remove the nut and washer that secures
the hub to the motor shaft and loosen the setscrew on the
hub. Slide the hub off of the motor shaft. ***The Axle Key
may shift out of place on the motor shaft. Make sure the
Axle Key is 

retained

.***

6. 

Remove

 

the screws that connect the fender shroud to

the motor bracket.

7.

 Loosen the 2 setscrews that hold the freewheel release

linkage to the motor and gently pull it off the release shaft.

8.

 Remove the rear electronics door. 

See Section I.

Continued on the next page.....

Loosen

S

etscrews

Fender Shroud removal and installation

Freewheel Linkage removal and installation

Tor

q

ue the nut to

51 N • m (

3

7.6 ft • l

b

)

Axle Key

S

etscrew

2

9

5 Spoke Hub removal and installation

1

Summary of Contents for Quantum Rehab J600ES

Page 1: ...Replacement Guide Pride Mobility Products Ltd 32 Wedgwood Road Bicester Oxfordshire OX26 4UL Telephone 44 1869 324600 Fax 44 1869 323070 Web www pridemobility co uk Image is for illustration purposes...

Page 2: ...number that will reference back to this page to designate precautions for that particular replacement step It is very important to read and understand them completely Thank you for choosing products...

Page 3: ...V Articulating Beam 10 SECTION VI Drive Motor 11 SECTION VII Foot Platform 13 SECTION VIII Batteries 14 SECTION IX Joystick 15 SECTION X Power Module 16 SECTION XI Battery Power Harness and Circuit Br...

Page 4: ...lity device These precautions are set in place not only to ensure the safety of the technician but for the end user as well The replace ment instructions in the guide will refer back to this section t...

Page 5: ...ions require the removal of the seat The illustration below outlines the connection points of the seating system to the power base Euro Seat 2 Interface removal and installation Seat removal and insta...

Page 6: ...icable squeeze the release levers and lift the front battery door off of the frame 4 Reverse step 3 for installation Rear Electronics Door Removal Installation 5 From the rear of the unit loosen the l...

Page 7: ...ull up on the centre panel to loosen the reusable fasteners Lift off the centre panel 5 Reverse steps 3 and 4 for installation Top Shroud Removal Installation 6 Remove the front battery door and the r...

Page 8: ...et Calibrated Torque Spanner Wrench 5 Spoke Hub Run Flat Drive Wheel Removal Installation 4 Remove the 5 lug nuts that connect the rim to the hub 5 Pull the wheel assembly straight off of the hub 6 Re...

Page 9: ...Spanner Wrench Flathead Screwdriver Needlenose Pliers 4 Pry off the castor barrel cap 5 With a spanner and socket remove the upper nut securing the assembly in the castor barrel 6 With needlenose pli...

Page 10: ...e rear of the unit Tools Required Metric Socket Set Metric Spanner Set Calibrated Torque Spanner Wrench Flathead Screwdriver 4 Remove the hex head screw washers and nutsthat secures the arm to the bas...

Page 11: ...he nut and washer that secures the hub to the motor shaft and loosen the setscrew on the hub Slide the hub off of the motor shaft The Axle Key may shift out of place on the motor shaft Make sure the A...

Page 12: ...he motor bracket 12 Connect the replacement motor assembly to the motor bracket with the screws retained from step 11 Torque the screws to 7 N m 5 ft lb 13 Route the motor harness and reconnect to the...

Page 13: ...ric Spanner Set 3 To ease service remove the front battery door with the foot platform attached See Section I 4 Remove the hardware that connects the footplate height adjustment bracket to the front b...

Page 14: ...ee Section I 4 Disconnect the quick disconnect harnesses and remove the batteries 5 Following the battery wiring diagram on the inside of the front battery door and one battery at a time remove the ba...

Page 15: ...ct the joystick harness from the bus extension cable that is located near the back of the unit Cableties may need to be cut to free the joystick cable 4 Flip up the armrest and remove the 2 mounting s...

Page 16: ...ction I 4 Remove the 2 screws that secure the power module to the frame 5 One at a time disconnect the motor power bus and PTO run plug harnesses and connect them to the replace ment power module 6 Re...

Page 17: ...module 9 Pull back the boots on the circuit breaker to remove the 2 screws and lock washers that attach the battery harness to the circuit breaker 10 Make note of the wiretie locations and cut the wir...

Page 18: ...Pride Mobility Products Ltd 32 Wedgwood Road Bicester Oxfordshire OX26 4UL Telephone 44 1869 324600 Fax 44 1869 323070 Web www pridemobility co uk Image is for illustration purposes only...

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