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PRESTO OWNER’S MANUAL        

 Page 2

          POWER STAK PPS2200-62 NFO-27 

This manual was current at the time of printing. To obtain the latest, most updated version, please 
contact the      Customer Service Department or go to our website: www.PrestoLifts.com -- you will 

find a complete list of current Owner’s Manuals to print.

Presto Lifts Limited Power Stacker Warranty Policy

Presto Lifts warrants the Power Stacker against defects on the mast, fork carriage, chains, pumps, 

DC motors, controllers, cylinders and wiring harnesses from faulty material and workmanship for a 

period of one (1) year from the date of invoice.

All wear items such as batteries, wheels, motor brushes, seals, bearings, hydraulic hoses, all switches, 

battery chargers and forks have a limited warranty against defects in faulty material and workmanship 

for a ninety (90) day period from the date of invoice and 30 day limited warranty on labor. Please 

note that prior authorization from Presto Lifts is required on all warranty work.

There are no implied warranties of any kind, more specifically; there are no warranties of merchant

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ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this 

limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, 

if any components should become defective within the limited warranty period. Proof of purchase is 

required for warranty. The charge for shipping the defective component is the responsibility of the 

buyer and must be accompanied with an RMA number. The shipping charge to return the component 

to the buyer is the responsibility of Presto Lifts, Inc.

This limited warranty does not cover labor expense for removal or reinstallation of components

after thirty days. This limited warranty shall not cover, among other things: damages resulting

from foreign matter or water, failure to provide reasonable and necessary maintenance, and if

applicable, use of product while charger is plugged into an AC outlet, or failure to follow operat-

ing instructions. The limited warranty is not valid for damage resulting from negligence, accident, 

unreasonable use, abuse or misuse, exceeding data plate capacities or altering the product without 

Presto Lifts authorization.

Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect

or punitive damages or financial loss to people or property resulting from any breach of warranty or 

the operation or failure of this product.

Presto Lifts makes no representation that this product complies with local, state, or federal safety/

product standards codes. Should this product fail to comply in any way with those codes, it shall 

not be considered a defect of materials or workmanship. Presto Lifts shall not be held liable for any 

damages resulting from noncompliance. It is the dealer’s responsibility to exercise this limited war

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ranty. This limited warranty is provided to the original purchaser (defined as the original end user) 

and is nontransferable. This constitutes the complete and final agreement involving Presto Lifts and 

limited warranty obligations for products.

Summary of Contents for Power Stak PPS2200-62NFO-27

Page 1: ...__________ Serial ____________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers Pow...

Page 2: ...esponsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...attery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Chec...

Page 4: ...sitioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explai...

Page 6: ...zard It is composed of an equilateral triangle surrounding an exclamation mark The safety alert symbol is only used on hazard alerting signs It is not used on safety notice and safety instructions sig...

Page 7: ...weight capacities check capacity plate DO NOT operate until you have checked the conditions of the stacker lift systems forks chains and cables DO NOT use if any part is damaged worn or not working pr...

Page 8: ...h to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from the pallet or skid remove...

Page 9: ...e to the neutral position and the speed of the stacker will slow down and come to a stop Turtle Speed Travel When the butterfly control is engaged forward toward the forks or reverse toward the operat...

Page 10: ...y reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands from the butterfly control and put t...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific precautions while working with and or charging bat ter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...D PPS2200 62NFO 27 Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 6 Control Pod Bottom Item Description Qty 1 Lifting Switc...

Page 17: ...n QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Switch 1 12 Hexagon Socket Screw 2 5 Spring 1 13 Button 1 6...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...PRESTO OWNER S MANUAL Page 21 POWER STAK PPS2200 62 NFO 27 Figure 6 Carriage Assembly Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Fork Assembly 1...

Page 22: ...6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Figure 7 Mast Components MAST COMPONENTS PPS2200 62NFO 27 Item Description Qty 1 Chain Assembly 1 2...

Page 23: ...Hose Suction 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 Figure 8 Power Unit STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qt...

Page 24: ...n Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Figure 9 Hydraulic System HYDRAULIC SYSTEM PPS2200 62NFO 27 Item Description Qty 1 Screw 2 2 Washer...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 27 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 27 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...ONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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