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PRESTO OWNER’S MANUAL        

 Page 12

          POWER STAK PPS2200-62 NFO-27 

S E C T I O N  5

BATTERY MAINTENANCE

A.  PREPARING TO CHARGE A BATTERY

1.  Always turn off E-stop and key switch before work-

ing with the batteries.

2.    Be sure the area around the stacker and the battery 

is well ventilated while battery is being charged. 

3.  The battery terminals, connections and wiring 

connections should be clean and free of corrosion. 

When cleaning any of these components wear a face 

shield or other suitable protective eyewear. 

B.  BATTERY CHARGING

Charging must be performed with the charger that is 

provided with or prewired into the machine.  During 

charging, the temperature in the battery must not exceed 

120 F.  Charging simultaneously with truck operation 

is not recommended.  Plug the charger into a 115 volt 

outlet.  Charge until the battery gauge indicator lights 

show fully charged (approximately 6-8 hours).

C.  WARNINGS AND BATTERY INFORMA-

TION

Avoid use of open flame near batteries.  At temperatures 

around freezing point, battery capacity is reduced by 

30%.  The battery terminals, connections and wiring 

should be clean and free of corrosion.  When cleaning 

any of these components, wear a face shield or other 

suitable protective eyewear.  Read, understand, and 

folow all battery and battery manufacturer's specific 

precautions while working with and/or charging bat-

teries.

D.  BATTERY MAINTENANCE

To measure the voltage, use a digital voltmeter (DC) on 

the battery poles.  The truck must not have been in use 

for the previous 30 minutes.

DANGER

Never alter the AC cord or plug provided. If it will not 

fit outlet, have proper outlet installed by a qualified 

electrician. Improper connection can result in a risk of 

an electric shock.

1. Disconnect the charger from the 115 volt wall outlet 

once the indicators read fully charged.

E.  CHARGER OPERATION

LED Instruction:
Red light on: Charge error (Voltage <11V)

Red flashing light: Battery reversed polarity
Yellow flashing light: No battery connected

Yellow light on: Normal charging

Green flashing light: 80% charged

Green light on: Fully charged

VOLTAGE

Approx. 12.7 V    Fully charged
Approx. 12.2 V    1/2 charged
Approx. 12.0 V    1/4 charged
Approx. 11.6 V    Discharged

NOTICE

BATTERY DISCHARGE INDICATOR

WHEN TO CHARGE BATTERY

ALLOW THE MACHINE TO 

STAND IDLE

FOR AT LEAST THREE (3) MINUTES

CHECK BDI

BATTERY CAN BE CHARGED WHEN

SECOND YELLOW BAR IS LIT OR BELOW 50%

IF BDI IS SHOWING RED BARS BATTERY IS

DISCHARGED TOO FAR - 

CHARGE IMMEDIATELY

Battery Discharge Indicator (BDI) Operation

Summary of Contents for Power Stak PPS2200-62NFO-27

Page 1: ...__________ Serial ____________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers Pow...

Page 2: ...esponsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...attery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Chec...

Page 4: ...sitioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explai...

Page 6: ...zard It is composed of an equilateral triangle surrounding an exclamation mark The safety alert symbol is only used on hazard alerting signs It is not used on safety notice and safety instructions sig...

Page 7: ...weight capacities check capacity plate DO NOT operate until you have checked the conditions of the stacker lift systems forks chains and cables DO NOT use if any part is damaged worn or not working pr...

Page 8: ...h to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from the pallet or skid remove...

Page 9: ...e to the neutral position and the speed of the stacker will slow down and come to a stop Turtle Speed Travel When the butterfly control is engaged forward toward the forks or reverse toward the operat...

Page 10: ...y reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands from the butterfly control and put t...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific precautions while working with and or charging bat ter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...D PPS2200 62NFO 27 Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 6 Control Pod Bottom Item Description Qty 1 Lifting Switc...

Page 17: ...n QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Switch 1 12 Hexagon Socket Screw 2 5 Spring 1 13 Button 1 6...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...PRESTO OWNER S MANUAL Page 21 POWER STAK PPS2200 62 NFO 27 Figure 6 Carriage Assembly Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Fork Assembly 1...

Page 22: ...6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Figure 7 Mast Components MAST COMPONENTS PPS2200 62NFO 27 Item Description Qty 1 Chain Assembly 1 2...

Page 23: ...Hose Suction 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 Figure 8 Power Unit STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qt...

Page 24: ...n Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Figure 9 Hydraulic System HYDRAULIC SYSTEM PPS2200 62NFO 27 Item Description Qty 1 Screw 2 2 Washer...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 27 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 27 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...ONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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