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PRESTO OWNER’S MANUAL        

 Page 9

          POWER STAK PPS2200-62 NFO-27 

raise the forks, you will not break the bottom boards of the 

pallet. Always make sure that when entering the pallet that 

the forks are in the fully lowered position. Be careful when 

lifting pallets that are too short or too long for the stacker. 

It might destroy your pallet by breaking the bottom boards, 

and if the forks project through the end of the pallet, the 

tips of fork may go into the next pallet that is behind the 

pallet that you are lifting, which may bend the tips of forks 

and overload the capacity of the stacker.

Travel Functions:

To travel, rotate the butterfly controls throttle on the upper 

part of the handle. When rotating the butterfly control to

-

wards the forks, the stacker runs forwards in the forks first 

direction. When rotating the butterfly towards the operator, 

the stacker runs in the reverse direction. Always make sure 

the stacker clears any obstruction when traveling, and that 

your path of travel is clear of people. Never carry loads 

above the loading capacity of the stacker. It is suggested that 

when traveling without a load, the forks be in the lowered 

position. The speed of the stacker is increased by the degree 

of the rotation in either direction; it functions like a throttle. 

When you release your hand from the butterfly control, it 

automatically will resume to the neutral position and the 

speed of the stacker will slow down, and come to a stop.

Turtle Speed Travel:

When the butterfly control is engaged forward (toward 

the forks) or reverse (toward the operator if the operator 

simultaneously engages the turtle speed button the forward 

and/or reverse speed is limited to 50% of full speed or 

turtle speed.

Figure 1:  Operational buttons

ments and accessories that may have been ordered. If 

there is any damage or missing parts, report it to your 

carrier and your Presto dealer immediately.

Remove all metal/plastic bands, cardboard and other 

material used for shipping purposes.

Check to see if chains are in place, and that the lift sys-

tem is in working order. Inspect for oil leaks.

Connect battery cable. Check cables and wires on bat-

tery charger as well as battery. 

Note:  The travel speed is preset at the factory.  For 

travel speed adjustment, please contact customer 

service at Presto Lifts 1-800-343-9322

S E C T I O N  4

OPERATION

A.  OPERATING INSTRUCTIONS:

To Raise and Lower:

There are two buttons located on both sides of the 

handle. The inside one is for lowering the forks. The 

outside one is for raising the forks. When operating, 

always make sure the load being lifted is within the 

loading capacity of your stacker and the load has been 

stacked safely on the pallet. Also, make sure that the 

length of the forks corresponds to the length of the pal-

let. In this way, the load rollers will place themselves 

in the opening at the end of the pallet, so that when you 

Turtle Speed

Control Pod Bottom

Control Pod Top

Summary of Contents for Power Stak PPS2200-62NFO-27

Page 1: ...__________ Serial ____________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers Pow...

Page 2: ...esponsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...attery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Chec...

Page 4: ...sitioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explai...

Page 6: ...zard It is composed of an equilateral triangle surrounding an exclamation mark The safety alert symbol is only used on hazard alerting signs It is not used on safety notice and safety instructions sig...

Page 7: ...weight capacities check capacity plate DO NOT operate until you have checked the conditions of the stacker lift systems forks chains and cables DO NOT use if any part is damaged worn or not working pr...

Page 8: ...h to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from the pallet or skid remove...

Page 9: ...e to the neutral position and the speed of the stacker will slow down and come to a stop Turtle Speed Travel When the butterfly control is engaged forward toward the forks or reverse toward the operat...

Page 10: ...y reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands from the butterfly control and put t...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific precautions while working with and or charging bat ter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...D PPS2200 62NFO 27 Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 6 Control Pod Bottom Item Description Qty 1 Lifting Switc...

Page 17: ...n QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Switch 1 12 Hexagon Socket Screw 2 5 Spring 1 13 Button 1 6...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...PRESTO OWNER S MANUAL Page 21 POWER STAK PPS2200 62 NFO 27 Figure 6 Carriage Assembly Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Fork Assembly 1...

Page 22: ...6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Figure 7 Mast Components MAST COMPONENTS PPS2200 62NFO 27 Item Description Qty 1 Chain Assembly 1 2...

Page 23: ...Hose Suction 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 Figure 8 Power Unit STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qt...

Page 24: ...n Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Figure 9 Hydraulic System HYDRAULIC SYSTEM PPS2200 62NFO 27 Item Description Qty 1 Screw 2 2 Washer...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 27 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 27 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...ONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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