Presto Conti Compact CC-20 V User Manual Download

Page: 1 / 90

Original

version

Revision

status

04/15

Operating

manual

and

maintenance

instructions

CHANNEL

BALING

PRESS

TYPES:

CONTI

COMPACT

‐

GmbH

Co.

Gewerbepark

‐

49196

Bad

Laer

+49

(0)

5424

2927

[email protected]

Project:

Channel

Baling

Press

Type:

______________________

Machine.

‐

no.:

______________________

Year

construction:

______________________

Customer:

______________________

Summary of Contents for Conti Compact CC-20 V

Page 1: ...NG PRESS TYPES CONTI COMPACT CC 20 V CC 30 V CC 40 V GmbH Co KG Gewerbepark 4 D 49196 Bad Laer 49 0 5424 2927 0 kontakt presto eu Project Channel Baling Press Type ______________________ Machine no __...

Page 2: ...1 General 10 3 2 Staff selection and training 11 3 3 Electrical warning notices 11 3 4 General regulations 12 3 5 Meaning of the signs on the machine 12 3 6 Site of installation 13 3 7 During operati...

Page 3: ...he event of an emergency 50 7 Maintenance 51 7 1 General 51 7 2 Cleaning 52 7 3 Maintenance overview 53 7 4 Description of maintenance work 55 7 5 Operating supplies specifications 67 8 Repair 68 9 Wh...

Page 4: ...h EC directive 2006 42 EEC In the event that no Declaration of Conformity is issued the attached EC Declaration of Incorporation for incomplete machines states with which additional components the mac...

Page 5: ...and devices and user controls and facilities on the machine Your operating staff must have understood the instructions and it must be guaranteed that they are followed The instruction has to be docume...

Page 6: ...y only be carried out by skilled personnel Caution Risk of crushing Danger Risk to life and limb Caution Risk from electric current Note Additional important information can be found here 1 6 All righ...

Page 7: ...the press Neither may the following substances be put into the machine as they may cause the pressure ram to become blocked suddenly building rubble wood or form or rod frames made from metal or othe...

Page 8: ...allation and with recognised technical rules for safe and proper working as well as the operating manual inspection and maintenance instructions Only original PRESTO spare parts assure quality changea...

Page 9: ...through hydraulic pipes Risks from loss of oil Risks through dust Risk from sharp housing edges Danger to be expected from sharp edged materials or materials not compressed as specified see chapter 7...

Page 10: ...t technology and recognised safety standards DIN EN ISO 16252 2012 Attention To avoid malfunctions it is necessary to have the specified maintenance inspection and auditing actions performed regularly...

Page 11: ...r the safety instructions before starting work and must be in a suitable mental and physical condition Failure to adhere to these notes may result in danger to life and limb and or impairment of the m...

Page 12: ...it is n erating staff ry maintena checked fo le damage shift Shut mmediately check that t witch safety ht barriers w rt any fault urs to their plies to both rical appara n or change which are re ust...

Page 13: ...hen operating the machine outdoors without special precautions weather conditions can lead to malfunctions and corrosion If there is any danger of ice formation or snow when work finishes or it is sto...

Page 14: ...ha ellery includ f injury e g being pulled uring longe ne cannot b tion switch d off and th eeping of th k always ch n the machi e machine he operator e machine i tute a safet t barriers ERGENCY ST d...

Page 15: ...have to be disconnected from the current supply Install this warning sign during the work Connection to the mains must be carried out by the civil engineering contractor in compliance with the electri...

Page 16: ...appointed skilled persons must keep the key at a safe place Please find further necessary information in chapter 7 After completion of the work all flaps have to be closed carefully Lead seals must no...

Page 17: ...ify that the applicable safety regulations are fulfilled If the charging level is changed PRESTO can provide an appropriate funnel The installation site or respectively the charging level must be sele...

Page 18: ...ladde s strictly for machine du o moving m ng rucks ures the n the s standing mm by a only be ff from to climb of the press s secured h against rs or rbidden ring achine 04 2015 S Shut switc and Devi...

Page 19: ...achine If additional devices are installed these are often supported by signal lights signal horns Always proceed with increased caution while the signal lights are lit and the warning signals sound F...

Page 20: ...ices polyamides in front Fig 16 rear wall Fig 17 safety switch inspection door Fig 18 safety pull cord Fig 19 security bar If the electrical safety devices are actuated or triggered during operation t...

Page 21: ...forklift position the forks of a forklift only on structural parts See schematic representation Position the forks only in the places marked with the following sign Fig 20 CC20 fastening points forks...

Page 22: ...ially Admissible operation temperature 10 C up to 40 C Air humidity 35 up to 85 without condensation In varying temperatures possible appropriate measures such as the installation of switchgear box he...

Page 23: ...f threefold vertically wire 2 8 Electric connection standard plug CEE form 5 pole fuse protection A K32A Lifting time s 24 Type CC 30 V Pressing power kN 300 Spec pressing power N cm2 45 0 Channel cro...

Page 24: ...epartment store t h 2 5 60 kg m3 mixed products t h 4 100 kg m3 collected products t h 5 9 Bale weight Depends on material and bale lenght Machine weight approx t 4 2 Tie off threefold vertically wire...

Page 25: ...ion vel was mea vel is shown ne and at a f Shop card level peed LpA tions LpA e level peed LpA tions LpA eing compr complied w 04 asured in ac at the max height of 1 dboard was CC 20 V in dB 63 20 65...

Page 26: ...nt at the end of the press channel manually or hydraulically ensures a counter pressure Finally the compacted material is automatically tied into a bale The bales are held together by 3 or 4 wires 5 1...

Page 27: ...t espondingly is guided by cks Explana ng gap and t found in the erial ends u scopic plate body They ails 4 mou with telescopi n 04 ing of the as small y easy to y ations on the e p behind es 3 are ar...

Page 28: ...top wire Later once the desired bale length is reached the tying material is used for tying knotting the bale Wire cabinets for feeding in the tying material are foreseen for the machine Optionally to...

Page 29: ...w g range ot on the l f a turn op wire top by nd e twist n the st the 4 2015 S 29 wires below Fig 32 After t specif turn o compl turn a Fig 33 The ne opera knotti knotti back i The kn conne new b For...

Page 30: ...mensions press force etc can be found in the chapter Technical data 5 1 7 Bale slide So that the bales can leave the machine without being damaged a bale slide on which the bale is placed is fitted as...

Page 31: ...Constructive description 04 2015 S 31 Needle is up twisting process starts Twisting process finished twisting discs turn backwards and cut Needle is lowered...

Page 32: ...ple betw t evice s e required fo entioned ab arging meth h individual factured e funnel to l achine and site at the c e enclosed sible funnel extras are a terial flow r redder on be done the rements b...

Page 33: ...means of the press body The electrically driven hydraulic pump a gear pump provides the necessary operating pressure to the hydraulic system The hydraulic system is operated at a pressure of max 200...

Page 34: ...4 Fig 4 Fig 4 appr open with 34 43 hydraulic h 44 hydraulic 45 hydraulic c The hyd baling p must be ropriate air nings If the a constant hoses cylinder press cylinder need draulic unit ress genera e d...

Page 35: ...must be provided with an add on heater The heating element with 1000W and an integrated thermostat keeps the oil at an operational temperature of at least 17 C For this however the main switch must be...

Page 36: ...rical motor at the unit light barrier safety switch knotting hood inductive limit switches press in front press rear needle bottom right needle bottom left needle at top right twister bale length sign...

Page 37: ...ing with the program control Fig 51 emergency stop button at the end of the press channel Due to local circumstances or design features further Emergency Stop switches can be fitted to the machine Fig...

Page 38: ...ar Fig 57 proximity switch end position needle bottom right Fig 58 proximity switch end position needle bottom left Fig 59 proximity switch end position needle at top right Fig 60 proximity switch pul...

Page 39: ...Constructive description 04 2015 S 39 Fig 62 signaller oil temperature lack of oil Fig 63 light barrier level control Fig 64 safety switch revision door funnel Fig 65 safety ripcord Fig 66 safety bar...

Page 40: ...to the under side of the channel The correct electrical connection must be made or respectively checked by an electrician The applicable VDE regulations and or the regulations of the country in which...

Page 41: ...protection device malfunctions Check protection devices for proper functioning see chapter Maintenance If it is heavily soiled the plant must be cleaned before start up Set the master switch to the 0...

Page 42: ...r switch o automatic 0 1 3 o control 0 1 4 emergency stop 5 touch panel 6 The machine can as an option also be fitted with further operating controls Switches that are not designated in the switchgear...

Page 43: ...or quadruple tying up devices Six or eight coils of tying wire are required for each of them Check if all Emergency stop push button switches are pulled out Check if any pull cord switches that exist...

Page 44: ...t switch the machine to manual operation using the operational switch For the wire station If a wire station is used the wire must initially be laid over the diversion rollers to the eyes lower wire o...

Page 45: ...the lowe re through the spring the drilling through th as far as th ng the lower ontrols and er wire acco utton Need eedle move g position nder the press er wire coils at the e g bushes on t e needle...

Page 46: ...gh the diverting rollers to the knotting machine Fig 76 shows how the upper wire is correctly laid between the diverting rollers Then the wire end has to be routed through the slit of the twist disk P...

Page 47: ...er starts the pressing process Pressing and tying now take place automatically 6 7 Setting the counter pressure Type CC20V is delivered with a manual channel adjustment Optionally the machine can be d...

Page 48: ...fter the m w the meas mm the spr ately compr essing press channel adj ulic channel n the mach controls an sure stment rrect when t ays approxim the feed sta the baling ressure gau material ha surement...

Page 49: ...every deviating material must first of all be clarified with PRESTO Foreign objects e g tools entering the machine Due to various circumstances it is possible that foreign objects not to be compresse...

Page 50: ...nt prevention regulations Behaviour in the event of an emergency 1 Report alarm Who is reporting What has happened Where did it happen Are persons in danger 2 Immediate actions Follow instructions Sec...

Page 51: ...regards industrial safety The security notes in chapter Security have to be adhered to Check all screw connections at hydraulic pipes for snug seat after approx Inform operating personnel about specia...

Page 52: ...nd guard it by a padlock Before cleaning open the hood of the knotting machine Use compressed air for cleaning If you should use water for cleaning make sure that electrical and other sensitive compon...

Page 53: ...ntervals T Daily W Weekly M Monthly H 1 2 yearly J Annually R Regularly B If required The maintenance intervals specified are to be understood as guidelines that are valid for a normal mode of operati...

Page 54: ...hange J F Mechanical system Press body check condition and wear J F Press body setting in channel check and adjust if necessary M 7 4 16 A Polyamide guides on press body check for wear M 7 4 16 A Cutt...

Page 55: ...heck the mechanical function of the emergency stop button Set the machine in the operational mode see operation Press the emergency stop button The button must latch into this position and the green l...

Page 56: ...4 7 Ventilation hood on the E motor Check for cleanliness Check the ventilation hood for dirt If necessary clean the hood Observe safety conditions SWITCHING OFF SECURE see 7 1 7 4 8 Automatic switchi...

Page 57: ...opened and closed without problems Set the machine in operation mode see chapter Operation Open the inspection door at the funnel The function test is positive if the green lamp goes out Fig 83 safety...

Page 58: ...ng the press body has to move in the open end position see Fig 83 Set the machine in operation mode see chapter Operation Selective switch has to be put in position hand Press button press backwards t...

Page 59: ...ING OFF SECURE see 7 1 Hydraulic maintenance work may only be performed by authorised specialists The parts to be replaced must be free of pressure Openly accessible pipes must be equipped with a pipe...

Page 60: ...vid cting proced nance unit lines r hydraulic p for conditio machine for m hydraulic ust be local epaired by a ist The mac f the leak ha d pipes mus uthorised sp oil cooler an or conditio wheel on th...

Page 61: ...in score groves on the parts which touch The functioning and service life of machine are not normally affected by these However the resulting roughness means that material will enter this gap 7 4 16 A...

Page 62: ...g 91 Caution Risk of crushing Prior to the following works set master switch to position 0 and secured against switching on by a padlock Fig 92 adjusting screw By turning to the right the press block...

Page 63: ...ils a minimal cutting gap is particularly important Initial pressures of approx 100 bar during the return stroke indicate jamming through foil which is taken up as a result of a cutting gap which is t...

Page 64: ...ing conditio edle head or no longer an g function or achine is dir ty of the e inspected wisted the oblems occu t an 04 2015 S g ed on If r rty d ur 7 Th al th w an tw au 7 co ti To fr kn te Th m ne...

Page 65: ...e ment please inside g wire insp e tying wire g guides hav the channe optional r on the cha e it must re 04 Inspect t s If they d Also An ideal e moved g device tting worn or e e inform a pection e fo...

Page 66: ...ted 7 4 32 Safety signs check if undamaged and legible Check if the safety signs and identification plates are undamaged and legible Replace the safety signs if they are damaged or illegible 7 4 33 Ge...

Page 67: ...or all CCs auf 20 kg 40 kg bzw 250 kg Rolle patentgespult on 40 kg respectively 250 kg reels patent wound and diameter 2 8 to 3 4 mm soft annealed and oiled quality 9 1 according DIN EN 10218 2 Basica...

Page 68: ...ers is prohibited Only skilled workers may carry out the repair of electrical equipment Observe the instructions in Chapter 3 Safety Remember that after any extensive repair work an equipment safety i...

Page 69: ...s far as the person has been authorised according to Chapter 3 Safety Do not carry out any work on the machine which you are not authorised to do Repairs to electrical equipment may only be carried ou...

Page 70: ...thread needle down proximity switch B34 does not trip clean proximity switch change if necessary Operator Skilled personnel 8004 Proximity switch fault needle down B35 This error message appears if th...

Page 71: ...breaker Actuate reset button Actuate reset button resp reconnect circuit breaker Skilled personnel 8016 Error on pressure sensor for compactor pressure B2 This error message appears if The compactor p...

Page 72: ...n selection switch on manual withdraw press shield and remove the material jam using appropriate mechanical aids rods pliers hooks Valve control defect Change pressure sensor Operator Skilled personne...

Page 73: ...and wheel Twist wheels in different positions Twist impulse giver defect Release jammed wired and clean chaindrive twist wheel Check twist wheel setting Correct by adjusting the switching tongue at th...

Page 74: ...rrier Change if necessary Operator Skilled personnel 9 3 Problem avoidance Material jam Material is jamming in the press or the funnel Ensure that the type and volume of material to be processed confo...

Page 75: ...hort 134 mm outer right 1x short 134 mm outer left 1x short 200 mm inside 3x Specials Long 142 mm outer right 1x Long 142 mm outer left 1x Long 215 mm inside 3x Counter knife CC30 2x CC40V short 134 m...

Page 76: ...n guide CC crews e 2 x M 10 x 8 e 2 x M 10 x 7 e 1 x M12 x 10 2 x clamping Chain guide parts type ves ess body guide CC 40 6x C 30 CC 40 12 x 35 each C20 4 C30 5 0 0 00 sleeve 10 x 5 0 Illus o Ab e 2x...

Page 77: ...20 CC 30 a crews e 2 x M 12 x 4 pring for reta Knotting mach CC 20V CC 30V CC 40V Oil motor kno parts type de and CC 40 0 iner hine tting machine 0 Illus with e 04 2015 S 7 stration hout fig 77 Articl...

Page 78: ...Twist disk with nstallation ma Twist discs com Twist disc bolt Knife Nut M12 2x parts type ce knotting m ain lock knott h knife and aterial mplete x 0 Illus machine ing 1 1 1 1 04 2015 S 7 stration 1...

Page 79: ...2x CC40 2x Leaf spring 2x 100056802 100120702 100088101 12 1 12 2 12 3 Return wheel z16 Bearing Retaining ring 19 1 19 2 19 3 100039800 253001008 601300004 13 1 13 2 13 3 Sprocket wheel z 11 Bearing R...

Page 80: ...CC40 Needle wheel Needle bolt HP Needle elemen xtension need Needle head Press cylinder CC 20 CC 30 and CC 4 crews CC13 crews CC30 parts type er er ew M12 x 290 95 er er polyamide PK nt dle element 40...

Page 81: ...0 2x CC 40 2x Telescopic cov Telescopic cov Rear panel bo CC 20 Rear panel top CC 20 CC 30 CC 40 parts type ets vering sheet C vering sheet C ottom p 0 Illus C 30 C 40 04 2015 S 8 stration 81 Article...

Page 82: ...Des 23 Oil t CC 2 24 Pres 25 Vent 10 Spare p scription ty temperature g 20 and CC 30 ssure gauge t CC 30 40 parts ype gauge 0 Illus 04 2015 S 8 stration 82 Article no 40600001 40500000 40300200 o 10 0...

Page 83: ...l 40V oil 3 3 250 kg reel re pipe e pipe 12L 15L 20 S 0 Illus ter 2 8 mm 3 1 mm with 1 mm 3 4 mm with with with with Spare pa be taken o Mechanic requested 04 2015 S 8 stration hout figure hout figure...

Page 84: ...lay The bale length size display enables the operator to observe the progress of the bale from a greater distance while charging the machine As a result he can estimate when a possible material change...

Page 85: ...e installed at the end of the press channel If a bale slide on the pallet table the machine is stopped by a light barrier Now the bale can be transported on the pallet to the storing place A new palle...

Page 86: ...trician The person entrusted with the work has to possess the necessary specialist knowledge of the machine and the electrical system Furthermore the person has to be familiar with the applicable safe...

Page 87: ...tance of the machine must also be documented For this use the form sheet Fig Fig 103 page 89 Each machine operator properly records all maintenance and overhaul work carried out and has the work confi...

Page 88: ...Name Date Signature Responsible person Fig 102 form sheet operator Machine operators confirm by their signature that they have read and understood the Operating Manual and Maintenance Instructions an...

Page 89: ...hine acceptance record machine no Name Accepted on Signature Fig 103 form sheet acceptation of machine By signing the table below machine operator confirms that they have accepted the machine as the m...

Page 90: ...t of the machine machine no Maintenance on Overhaul on Date Plant operator s signature Confirmed by person in charge Fig 104 form sheet maintenance overhaul The machine operator properly records all m...

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Presto Conti Compact CC-20 V, Operating Manual

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