PREMIER TECH Solido SMART, Operating Manual Including Operations Logbook, Manual For Installation, Commissioning And Maintenanc

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Premier Tech 6 / 64 Solido SMART
DOKK5110E 15.04.2020
Table of Contents
1. About this document ..................................................................................................... 8
1.1 Scope ...................................................................................................................... 8
1.2 Symbols used .......................................................................................................... 9
1.3 List of abbreviations used ...................................................................................... 10
2. Intended use ................................................................................................................ 10
3. Safety instructions ...................................................................................................... 11
4. Description of functions ............................................................................................. 13
4.1 Component overview in round tank BL .................................................................. 13
4.2 Component overview in rectangular tank M2 ......................................................... 14
4.3 General .................................................................................................................. 15
4.4 Treatment process with the Solido SMART ............................................................ 15
5. Operating notes ........................................................................................................... 19
5.1 Everyday conduct .................................................................................................. 19
5.2 General recommendations ..................................................................................... 21
5.3 Daily function check ............................................................................................... 22
5.4 Monthly in-house inspection (as per German law) ................................................. 22
5.5 Half-yearly maintenance (as per German law) ....................................................... 22
5.6 Other maintenance recommendations ................................................................... 22
5.7 Important documents for operation and maintenance ............................................ 22
6. Inspection, maintenance and desludging .................................................................. 23
6.1 Opening and closing the TopCover ........................................................................ 23
6.2 Monthly in-house inspection ................................................................................... 24
6.3 Half-yearly maintenance ........................................................................................ 25
6.4 Take sample of activated sludge from reactor chamber ......................................... 27
6.5 Evaluation of sludge level SSV90norm and recommendation for desludging ......... 28
6.6 Desludging ............................................................................................................. 30
7. Installation and start-up .............................................................................................. 31
7.1 Checking the system components for completeness.............................................. 31
7.2 Checklist BEFORE assembling the Solido SMART treatment system .................... 35
7.3 Assembly steps for the Solido SMART treatment system ...................................... 36
7.3.1 Installing the shaft assembly set ...................................................................... 36
7.3.2 Filling up the lifter with water ............................................................................ 36
7.3.3 Assembling the tube diffuser ............................................................................ 36
7.3.4 Connecting the air inlet supports ...................................................................... 37
7.3.5 Laying the control cable ................................................................................... 37
7.3.6 Connecting the technology capsule ................................................................. 38
7.3.7 Inserting the technology capsule ...................................................................... 38
7.3.8 Notes for plants with pumped outlet KWP (option) ........................................... 38