Pregis AirSpeed SMART V3 Technical Manual Download Page 15

  

 

 

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SECTION 4  –  OPTIONAL ACCESSORIES  

4.1  Foot Pedal 

The  foot  pedal  operates  the  same  as  the  play  button.    When  the  Time 
Adjustment  is  set  to  0:00  -  pressing  the  foot  pedal  once  starts  the  unit, 

pressing a second time stops the unit.  If the Time Adjustment is something 
other than 0:00 then pressing the foot pedal will start the unit; the unit will 

run for the given time or until the pedal is pressed again. 

4.2  Bin Sensor 

The bin sensor is used control the AirSpeed™ SMART as it fills an overhead 
bin.    The  bin  sensor  will  start  the  AirSpeed™  SMART  when  no  product  is 

detected and will stop the SMART machine when product is detected.  There 
are two different sensors that work with the AirSpeed™ SMART, the flat pack 

Infrared  (IR)  sensor  and  the  Ultrasonic

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  (US)  Sensor.    The  bin  sensor  is 

binary.  That is, the bin is either full or empty; there is no half full, quarter 

full or any other indications. 

When using a bin sensor the setup up of the device controls the AirSpeed™ 
SMART.  The timer setting should be set to 0:00 for best results.  A setting 

other than 0:00 will lead to erratic machine cycles. 

4.2.1  Infrared Sensor 

The  Infrared  or  Flatpack  sensor  –  is  the  original  sensor  designed  to  work 
with the AirSpeed™ SMART.  The sensor has a sensitivity adjustment for fine 

tuning  material  detection.    The  yellow  LED  will  be  turn  ON  when  there  is 
material present and OFF when there is no material.  Position the IR sensor 

over  the  material.    Follow  the  instructions  in  Section  3  for  selecting  the  IR 
sensor.  Set the timer to 0:00 and press Play. When Play is pressed, if the 
bin sensor shows empty the unit starts and continues until 1) play is pressed 
or  2)  bin  sensor  shows  full.    When  the  bin  sensor  shows  empty  the  unit 

starts again and the cycle repeats.  When the play button is pressed, if the 
bin  sensor  shows  full,  the  unit  waits  until  the  sensor  shows  empty  then 

                                                 

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 At the time of writing the infrared sensor was a Carlo Gavazzi ED5506NPAP and the 

ultrasonic sensor was a Pepperl & Fuchs UB1000-18GM7-75-U-V15.

 

Summary of Contents for AirSpeed SMART V3

Page 1: ...Air Cushion Technology V2 AirSpeed SMART V3 Technical Manual...

Page 2: ...ii Revision History Rev Date Description 04 15 13 Original 1 05 02 13 Added detail in Section 4 2 on Bin Sensors 2 07 22 13 Updated advanced menu to match version 2 software...

Page 3: ...y Timeout 6 3 1 2 Special Processing after entering a valid password 6 3 2 Advanced Setup Screen 6 3 2 1 Exiting Advanced Setup 8 3 2 2 Individual Parameters 8 3 2 2 1 Version 8 3 2 2 2 Belt Odo 8 3 2...

Page 4: ...rom Idle to Run 14 5 3 4 Stopping Unit 14 5 3 5 Sample Display Idle 14 5 3 6 Sample Display Run 15 5 4 Selecting between Operational and Burn in Modes 15 SECTION 6 Loading New Software 16 6 1 Introduc...

Page 5: ...The new Pregis AirSpeed SMART operator s interface consists of a membrane keypad and a two line LCD display Optionally there is a foot switch and a bin sensor Figure 1 shows the front panel with the...

Page 6: ...the rotation of the film roller If the rotation stops for more than three seconds film is assumed to have been exhausted or jammed the unit immediately stops The lost film sensor can be ignored by se...

Page 7: ...effect Pressing Menu takes you to the Air Adjustment Screen or the Temperature Setting screen and then the Air Adjustment Screen if the Advanced Setup is active see Section 3 Pressing Play toggles the...

Page 8: ...lation Setting screen Pressing Play toggles the running state of the unit and remains at the Temperature Setting screen 2 2 1 1 Temperature Setting Timeout If you don t press a key for 60 seconds Temp...

Page 9: ...Up or Down arrow keys increment or decrement the setting respectively Pressing Enter returns to the General Operation screen Pressing Menu returns to the General Operation screen Pressing Play toggle...

Page 10: ...rts the unit and returns to the General Operation screen 3 1 1 Password Entry Timeout If you don t press a key for 30 seconds the Password screen times out and the unit returns to the General Operatio...

Page 11: ...change value After changes press the Enter key which returns you to the scroll mode Figure 4 Display shows window into parameters While in scroll mode pressing the Menu key returns you to the General...

Page 12: ...r 3 2 2 2 Belt Odo This is the belt odometer reading in feet To reset press and hold the enter key then press and hold the up key for five seconds when the number line is selected The odometer reading...

Page 13: ...t Delay Start delay is the time between turning on the sealer s heater and starting of the motor see Figure 5 Start delay can be 0 to 100 The Start delay is a percentage and denotes how hot the sealer...

Page 14: ...See section 4 2 for a detailed explanation of the bin sensors 3 2 2 10 Sensor Delay This parameter is the amount of time the bin sensor needs to be triggered before the SMART machine will stop 3 2 2...

Page 15: ...ng a bin sensor the setup up of the device controls the AirSpeed SMART The timer setting should be set to 0 00 for best results A setting other than 0 00 will lead to erratic machine cycles 4 2 1 Infr...

Page 16: ...s designed to turn ON when there is material present and OFF when there is no material Position the Ultrasonic sensor over the material Follow the instructions in Section 3 for selecting the US sensor...

Page 17: ...play is pressed the unit enters run mode While in run the unit operates the motor sealer and blower for about one minute and then rests for about one minute with the motor sealer and blower off The u...

Page 18: ...ns there until the play button is pressed At this time the unit changes to run and the operation discussed in the section 5 3 1 commences 5 3 4 Stopping Unit To stop the unit from cycling between rest...

Page 19: ...ay 5 4 Selecting between Operational and Burn in Modes The jumper plug JP2 on the cpu board is used to select between Operational and Burn in modes When the two pins of JP2 are shorted Burn in mode is...

Page 20: ...he unit and install the USB memory stick into the control board 4 Install jumper JP2 5 Power on the unit 6 After a few seconds the bootloader recognizes the USB stick and loads the new software 7 Afte...

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