Precor Pacific FITNESS Solana Assembly And Maintenance Manual Download Page 35 | Manualshive

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Precor Incorporated

20031 142nd A

venue NE

P

.O. Box 7202

W

oodinville, W

A

USA 98072-4002

PLACE

ST
AMP

HERE

W

arranty Registration Card

Please fill out the Warranty Registration and
mail it to Precor.

▼

Solana Specifications

Length: 99 inches (252 cm)

Height: 82 inches (208 cm)

Width: 44 inches (112 cm) Leg press option adds 15 inches (38 cm)

Shipping weight: 320 lb (144 kg)

Literature Kit# 43682-106

Owner's Manual# 43684-106

Warranty Card# 36287-108

Exploded Views# 43683-103

Effective date: Oct 30, 2001

Precor and Pacific Fitness are registered trademarks of Precor Incorporated.
Specifications subject to change without notice.

Copyright 2001 Precor Incorporated.

Precor web site:

www.precor.com

Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002

NOTICE

:

Precor is widely recognized for its innovative, award winning designs of exercise
equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical
construction and the visual aspects of its product design. Any party contemplating the use
of Precor’s product designs is hereby forewarned that Precor considers the unauthorized
appropriation of its proprietary rights to be a very serious matter. Precor will vigorously
pursue all unauthorized appropriation of its proprietary rights.

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Summary of Contents for Pacific FITNESS Solana

Page 1: ...Assembly and Maintenance Guide Solana Strength Training Fitness Equipment Leg Press optional equipment ...

Page 2: ...Keep hands away from moving parts Always check the unit and its cables before each use Make sure that all fasteners and cables are secure and in good working condition Do not use outdoors Personal Safety During Assembly It is strongly recommended that a qualified dealer assemble the equipment Assistance is required Read each step in the assembly instructions and follow the steps in sequence Do not...

Page 3: ...Begin 5 Unpacking the Equipment 5 Optional Equipment 5 Preparations 6 Required Tools 6 Installation Requirements 6 Assembly Tips 6 Assembly Instructions 7 Open Box 1 8 1 Assemble Main Structure 9 2 Assemble Weight Stack 11 Open Box 2 12 3 Assemble Press Arm 13 4 Assemble Chest Press Pec Fly 17 5 Assemble Seat Pads 18 6 Install Seat Extension 21 7 Assemble Leg Extension 22 8 Install Main Cable and ...

Page 4: ...of Contents Adjustments and Maintenance 30 1 Cable Adjustments 30 2 Selector Stem Adjustments 31 Forward Angle Adjustment 31 Backward Angle Adjustment 32 Side to Side Vertical Adjustment 33 5 Maintenance 33 Warranty Card and Specifications Back cover 4 ...

Page 5: ...s ships the unit in several pieces that require assembly Ask for assistance during the assembly process Review the Installation Requirements found on the next page When instructed to open a box carefully unpack the pieces and lay them on the floor near the location where you plan to use the equipment Be careful to open boxes and assemble components in the sequence presented in this manual If any i...

Page 6: ... bolts in the same direction For aesthetic purposes insert all the bolts in the same direction unless specified in text or illustrations to do otherwise Leave room for adjustments Tighten fasteners such as bolts nuts and screws so the unit is stable but leave room for adjustments Do not fully tighten fasteners until instructed in the steps to do so Assembly Tips A black 6 inch scale with white num...

Page 7: ...stance and follow the assembly steps sequentially the process will take time but is fairly easy CAUTION Obtain assistance Do not attempt to assemble the Solana by yourself Review the Installation Requirements on page 6 before proceeding with the following steps The Solana comes in two boxes Be careful to open boxes and assemble components in the sequence presented in this manual Note With so many ...

Page 8: ...4 5 6 Open Box 1 Open Box 1 Open Box 1 Open Box 1 Open Box 1 Use tie cutters to open the boxes In this section you will assemble the main structure of the Solana The illustration shows the different parts that come in box 1 Open Box 1 Contents of Box 1 ...

Page 9: ... Main Structur Assemble Main Structur Assemble Main Structure e e e e A Have an assistant hold the Main Upright steady while you align it with the Base Frame Attach using two 3 inch bolts four washers two locknuts Step 1 Assemble Main Structure Main Upright 2 3 bolts 4 washers 2 locknuts A Base Crossbar Base Frame ...

Page 10: ...ide Tap a round end cap into the end of the Foot Support in the same manner as the factory installed side E Tighten the set screws with an appropriate hex key when the Foot Support is positioned properly F Attach the Guide Rod Bracket to the Chest Press Upright using two 3 inch bolts four washers two locknuts Finger tighten G Attach the Guide Rod Bracket to the Main Upright using two 3 inch bolts ...

Page 11: ...hing in each weight to prevent the bushing from popping out CAUTION The weights are heavy Handle the weights carefully so as not to drop them or injure yourself Pick up and place one weight at a time on the Guide Rods Have someone hold the Guide Rods in place while you slide the weights on the stack D Place the Top Cap Weight on the Guide Rods with the hole facing away from the Chest Press Upright...

Page 12: ...Open Box 2 Use tie cutters to open the box Box 2 includes the Seat Frame Pec Fly Arm Chest Press Lat Bar and cable assemblies The illustration shows the entire Solana assembly once you have completed installing the contents of box 2 Open Box 2 Lar Bar Chest Press Pec Fly Arm Seat Frame Cable Assemblies ...

Page 13: ...haft on the Main Upright and attach it using one 1 inch washer one cap washer one inch locknut one dome cap Wrench tighten still allowing movement Lower the Press Arm slowly Note The Handle will rest temporarily on the crossbar of the Base Frame Place a protective towel underneath its pad until the Height Extender is assembled in the next step Step 3 Assemble Press Arm A B Threaded Shaft Main Upri...

Page 14: ...ress Arm Bracket faces the Main Upright E While someone supports the Press Arm attach the Height Extender to the Press Arm Mounting Flange using one inch by 5 inch bolt two washers one locknut Wrench tighten Step 3 Assemble Press Arm Continued D Press Arm Bracket Press Arm Height Extender 1 x 51 4 bolt 2 washers 1 locknut E Round Mounting Flange Height Extender Position the Press Arm Bracket so th...

Page 15: ...ld the cable attached to the Press Arm Release Spring away from the following assembly Cables pinched crimped or damaged during assembly are not covered by the warranty G Attach the Support Bracket to the Main Upright using one inch by 5 inch bolt two washers one locknut Wrench tighten Step 3 Assemble Press Arm Continued G F Press Arm Release Spring Height Extender 1 x 5 bolt 2 washers 1 locknut S...

Page 16: ...ng one inch by 5 inch bolt two washers one locknut Wrench tighten J Slide the Press Arm Roller Pads into place The Pads are held in place by friction so you may need to readjust them from time to time H Round Mounting Flange Quick Release Handle Press Arm Roller Pad 1 x 5 bolt 2 washers 1 locknut Support Bracket Press Arm Bracket Height Extender Check that the Quick release operates smoothly and e...

Page 17: ...Pec Fly Pin Holes point away from the Main Upright Note A step stool might be useful C While someone holds the Chest Press align it with the hole at the top end of the Chest Press Upright Attach it using one inch by 7 inch pivot bolt two inch washers one locknut Wrench tighten D One at a time slide each Pec Fly Arm onto the Pivot Shaft The Pin Hole should face away from the Main Upright Attach the...

Page 18: ...flange pointing down D Align the Backpad Supports so that they extend off the bottom of the back side of the Backpad Attach using four 2 inch bolts four washers Wrench tighten CAUTION Assistance is required for the next steps E With the Backpad still on the floor have someone hold the Long Seat Bracket flange between the Backpad Supports close to the mounting holes Attach using two 2 inch bolts si...

Page 19: ...Side Bars to the Short Seat Bracket flange using one inch by 8 inch bolt two inch washers one locknut The sequence will be bolt washer Side Bar Seat Bracket Flange washer locknut Wrench tighten H Attach the Seat Pad to the Seat Base Flange using two 1 inch bolts two washers Refer to the diagram for proper orientation Wrench tighten Step 5 Assemble Seat Pads Continued Backpad Side Bar 2 31 4 bolts ...

Page 20: ...two inch washers one locknut Wrench tighten J Insert a Pop Pin into each Seat Bracket and wrench tighten K Attach the Back Rest Pad to the Chest Press Upright using two 3 inch bolts two washers Wrench tighten I 1 x 5 bolt 2 washers 1 locknut Long Seat Bracket 2 3 bolts 2 washers Back Rest Pad Chest Press Upright Thigh Pad Mount K J Pop Pin Step 5 Assemble Seat Pads Continued ...

Page 21: ... two inch barrel spacers one locknut Wrench tighten still allowing movement C Slide the Seat Extension on the mounting stub on the Chest Press Upright Attach it using one 2 inch bolt two washers one locknut Wrench tighten D Align the other end of the Seat Extension with the Flat Bars Attach it to the second mounting hole from the top using one 3 inch bolt two washers one locknut Wrench tighten lea...

Page 22: ...sher and Roller Pad on both ends of the Rod Place the smaller square black cap into the end of the Leg Extension E Have someone hold the Leg Extension in an upward position while you assemble the Ankle Pads Center the Ankle Pad Rod in the base of the Leg Extension Attach using two hex set screws Place a large washer and Roller Pad on both ends of the support tube F Tap the End Caps into all the Ro...

Page 23: ... Place the loop end of the Weight Pin Lanyard into the U end of the Main Cable 43746 101 Align the U end of the Main Cable the top of the Selector Stem and the Top Cap Weight Attach using one 1 inch socket cap bolt Wrench tighten D Remove the Weight Pin and lower the Top Cap Weight on the Weight Stack Reinsert the Weight Pin into the Weight Stack Step 8 Install Main Cable and Pulley Weight Stack M...

Page 24: ...ley Plates using one 2 inch bolt two washers one locknut H Feed the cable over one 4 inch pulley and attach it to the lower hole in the pulley window of the Chest Press Upright using one 2 inch bolt two inch step spacers one locknut Step 8 Install Main Cable and Pulley Continued I Feed the cable under and then over the bottom pulley of the Chest Press Arm J Feed the cable under and then over one 3...

Page 25: ... G Guide Rod Bracket G 1 3 pulley 1 2 bolt 2 washers 1 locknut Floating Pulley Plates L 1 4 pulley 1 2 bolt 2 step spacers 1 locknut 1 4 pulley 1 2 bolt 2 step spacers 1 locknut 1 3 pulley 1 2 bolt 2 step spacers 1 locknut 1 3 pulley 1 2 bolt 2 step spacers 1 locknut Chest Press Main Upright Lat Bar Spring Clip N Lat Bar Holder J H E H I M K J K I Attached in Step 4 See inset See inset See inset ...

Page 26: ...lat Bars using one 3 inch bolt two washers one locknut Ensure the cable runs between the Pulley and the bolt D Wrap the cable under one 3 inch pulley and attach it to the flange at the base of the Chest Press Upright using one 2 inch bolt two washers one inch barrel spacer one cable retainer one locknut The sequence will be bolt washer flange barrel spacer pulley cable retainer washer locknut Wren...

Page 27: ...me using one 4 inch bolt two washers one cable retainer one locknut Wrench tighten H Feed the cable over one 4 inch pulley and attach it to the mid level bracket on the Main Upright using one 4 inch bolt two washers one inch barrel spacer one cable retainer one locknut The sequence will be bolt washer cable retainer pulley barrel spacer bracket washer locknut Wrench tighten E 1 3 pulley 1 2 bolt 2...

Page 28: ... under one 3 inch pulley and attach it between the two plates at the other end of the foot support of the Base Frame using one 2 inch bolt two washers one locknut Wrench tighten K Attach the Curl Bar or Ankle Strap to the end of the cable using a Spring Clip Step 9 Install Lower Cable and Pulley Continued I 1 3 pulley 1 21 4 bolt 2 washers 1 locknut J 1 3 pulley 1 21 4 bolt 2 washers 1 locknut Cur...

Page 29: ...als labeled 6 15 Press the decals to the front surface of the middle ten weight plates in the tab location as indicated Remove the front decal protector C Remove the backing for the decals labeled 16 20 Press the decals to the front surface of the bottom five weight plates in the tab location as indicated Remove the front decal protector This completes the assembly of your Solana Strength Training...

Page 30: ...ng steps If the cables do not have the proper tension you could void the Precor Limited Warranty If you experience any of the above signs of cable problems make the adjustment as follows A Place the Weight Pin in the Top Cap Weight to ensure the least cable resistance B Insert both Pec Fly Locking Pins so that the Pec Fly Arms are in the locked position C Pull up on the Pec Fly Arms and tighten or...

Page 31: ... using each part of the Solana When the base of the Selector Stem is clear of the Weight Stack observe the position of the Selector Stem The following sections describe how to adjust the Selector Stem when contact does occur The Selector Stem can be adjusted forward backward and vertically depending on the area of contact Forward Angle Adjustment When the Selector Stem angles forward toward the se...

Page 32: ... away from the seat and contacts the inside of the Weight Stack during use adjust it by following these steps CAUTION This adjustment requires two people A Completely disassemble the Top Cap Weight Selector Stem and U bracket B Thread an Allen head set screw into the hole closest to the top of the U bracket and turn it clockwise until the end of the screw is flush with the inside surface of the U ...

Page 33: ... Pull the Selector Stem and Top Cap Weight up to expose at least five Selector Stem holes B Insert the Weight Pin near the base of the Selector Stem to hold it in place C To center the Selector Stem loosen the socket cap bolt that attaches the Top Cap Weight to the U bracket D Once the Selector Stem is centered retighten the socket cap bolt securely E Lower the Selector Stem into the Weight Stack ...

Page 34: ...R CONSEQUENTIAL DAMAGES SUCH AS INCONVENIENCE COMMERCIAL LOSS LOST PROFITS OR DAMAGE TO OTHER PROPERTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Conditions This warranty is valid only in accord...

Page 35: ...rks of Precor Incorporated Specifications subject to change without notice Copyright 2001 Precor Incorporated Precor web site www precor com Precor Incorporated 20031 142nd Avenue NE P O Box 7202 Woodinville WA USA 98072 4002 NOTICE Precor is widely recognized for its innovative award winning designs of exercise equipment Precor aggressively seeks U S and foreign patents for both the mechanical co...

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