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Precision Digital Corporation PROVU Series, Instruction Manual

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Precision Digital Corporation PROVU Series Instruction Manual Download Page 4

P

RO

V

U

™ PD6000 Analog Input Process Meter 

Instruction Manual 

 

 

 

4 

 

Pump Alternation Control Operation ........................................................... 28

 

Relay Sampling Operation .......................................................................... 28

 

Relay Operation Details ................................................................................ 29

 

Overview ..................................................................................................... 29

 

Relays Auto Initialization ............................................................................. 29

 

Fail-Safe Operation ..................................................................................... 29

 

Front Panel LEDs ........................................................................................ 29

 

Latching and Non-Latching Relay Operation .............................................. 29

 

Non-Latching Relay (

Auto

) ......................................................................... 30

 

Non-Latching Relay with Manual Reset (

A-nman

) ....................................... 30

 

Latching Relay (

LatcH

) ............................................................................... 30

 

Latching Relay with Clear (

Lt-Clr

) ............................................................ 30

 

Acknowledging Relays ................................................................................ 31

 

Pump Alternation Control Applications (

Altern

) ........................................ 31

 

Setting Up the Interlock Relay (Force On) Feature ..................................... 32

 

Scaling the 4-20 mA Analog Output (

Aout

) ................................................. 33

 

Reset Menu (

reset

) ....................................................................................... 33

 

Manual Control Menu (

Contrl

) ..................................................................... 33

 

Setting Up the Password (

pass

) ................................................................... 34

 

Protecting or Locking the Meter .................................................................. 34

 

Making Changes to a Password Protected Meter ....................................... 34

 

Disabling Password Protection.................................................................... 34

 

Advanced Features Menu ............................................................................. 35

 

Advanced Features Menu & Display Messages.......................................... 35

 

Noise Filter (

filter

) ................................................................................... 36

 

Noise Filter Bypass (

bypass

) ...................................................................... 36

 

Rounding Feature (

round

) .......................................................................... 36

 

Modbus RTU Serial Communications (

serial

) .......................................... 36

 

Select Menu (

SElect

) ................................................................................. 37

 

Input Signal Conditioning (

Functn

) ............................................................. 37

 

Low-Flow Cutoff (

CutofF

) ........................................................................... 38

 

Analog Output Programming (

AoutPr

) ....................................................... 38

 

Programmable Function Keys User Menu (

user

) ....................................... 39

 

Tare (

tare

).................................................................................................. 39

 

Internal Source Calibration (

ICAL

) .............................................................. 40

 

Meter Operation ................................................................................................. 41

 

Front Panel Buttons Operation .................................................................... 41

 

Function Keys Operation .............................................................................. 41

 

F4 Operation .................................................................................................. 41

 

Maximum/Minimum Readings ...................................................................... 41

 

Troubleshooting................................................................................................. 42

 

Diagnostics Menu (

diag

) .............................................................................. 42

 

Determining Software Version..................................................................... 42

 

Reset Meter to Factory Defaults ................................................................... 42

 

Factory Defaults & User Settings ................................................................ 43

 

Troubleshooting Tips .................................................................................... 44

 

EU Declaration of Conformity ........................................................................... 45

 

 

Summary of Contents for PROVU Series

Page 1: ...or Applications Operating Temperature Range 40 to 65 C 40 to 149 F UL C UL Listed E160849 508 Industrial Control Equipment Input Power Options 85 265 VAC 90 265 VDC or 12 24 VDC 12 24 VAC Display Input in Two Different Scales Great for Level Applications Multi Pump Alternation Control Round Horizontal Tank Function Just Enter Diameter Length 32 Point Linearization Square Root Extraction and Progra...

Page 2: ...ils Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2020 Precision Digital Corporation All rights reserved FREE MeterView Pro Programming Software The meter can be powered from the Micro USB connection When using the Micro USB connection DO NOT apply AC or DC power to the meter The easiest and quickest way to program your PROVU meter is t...

Page 3: ...nections 15 4 20 mA Output Connections 15 Analog Output Power Supply 15 External Relays Digital I O Connections 16 Interlock Relay Feature 16 Setup and Programming 17 Overview 17 Front Panel Buttons and Status LED Indicators 17 Display Functions Messages 18 Main Menu 19 Setting Numeric Values 20 Setting Up the Meter setup 20 Setting the Input Signal Input 20 Setting the Display Units or Custom Tag...

Page 4: ...rd pass 34 Protecting or Locking the Meter 34 Making Changes to a Password Protected Meter 34 Disabling Password Protection 34 Advanced Features Menu 35 Advanced Features Menu Display Messages 35 Noise Filter filter 36 Noise Filter Bypass bypass 36 Rounding Feature round 36 Modbus RTU Serial Communications serial 36 Select Menu SElect 37 Input Signal Conditioning Functn 37 Low Flow Cutoff CutofF 3...

Page 5: ...el 13 Figure 11 PD6000 7 Connectors Label 13 Figure 12 Power Connections 14 Figure 13 Transmitters Powered by Internal Supply 14 Figure 14 Transmitter Powered by External Supply or Self Powered 14 Figure 15 Voltage Input Connections 14 Figure 16 Relay Connections 14 Figure 17 AC and DC Loads Protection 15 Figure 18 Low Voltage DC Loads Protection 15 Figure 19 F4 Digital Input Connections 15 Figure...

Page 6: ...odels 85 265 VAC Model 12 24 VDC Model Options Installed PD6000 6R0 PD6000 7R0 No options PD6000 6R2 PD6000 7R2 2 relays PD6000 6R3 PD6000 7R3 4 20 mA output PD6000 6R4 PD6000 7R4 4 relays PD6000 6R5 PD6000 7R5 2 relays 4 20 mA output PD6000 6R7 PD6000 7R7 4 relays 4 20 mA output SunBright Display Models 85 265 VAC Model 12 24 VDC Model Options Installed PD6000 6H0 PD6000 7H0 No options PD6000 6H2...

Page 7: ...ammed settings Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Non Volatile Memory All programmed settings are stored in non volatile memory for a minimum of ten years if power is lost Power Options 85 265 VAC 50 60 Hz 90 265 VDC 20Wmax 12 24 VDC 12...

Page 8: ...eater than 500 k Current ranges 50 100 depending on resettable fuse impedance Input Overload Current input protected by resettable fuse 30 VDC max Fuse resets automatically after fault is removed HART Transparency The meter does not interfere with existing HART communications it displays the 4 20 mA primary variable and it allows the HART communications to pass through without interruption The met...

Page 9: ... 10 Power USB port provides power to the meter DO NOT apply AC or DC power to the meter while the USB port is in use On Board Digital Input F4 Function Remote operation of front panel buttons acknowledge reset relays reset max min values See Function Keys Digital I O Available Settings on page 39 for a complete list of capabilities Contacts 3 3 VDC on contact Connect normally open contacts across ...

Page 10: ...gnetic Field 30 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 periods 70 V for 25 periods Voltage Interruptions 5 V for 250 periods Note Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance Safety Information Read complete instructions prior to...

Page 11: ...cket Slide the bracket toward the front of the case and remove Insert meter into the panel cutout Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged Figure 1 1 8 DIN Panel Cutout Dimensions DO NOT apply...

Page 12: ...Video at www predig com meterviewpro MeterView Pro Installation 1 Connect one end of the provided USB cable to the meter and the other end to the computer The computer will automatically install the driver software it needs to talk to the meter Follow the on screen instructions and allow sufficient time for the process to complete This can take a few minutes If the process is interrupted then it c...

Page 13: ...d to the meter shows the location of all connectors available with requested configuration Note on the following figures refers to power and display options Example PD6000 6H5 Figure 6 PD6000 0 Connectors Label Figure 7 PD6000 2 Connectors Label Figure 8 PD6000 3 Connectors Label Figure 9 PD6000 4 Connectors Label Figure 10 PD6000 5 Connectors Label Figure 11 PD6000 7 Connectors Label DO NOT conne...

Page 14: ... it detects a fault condition and automatically resets itself when the fault condition is removed Voltage V Connections The following figures show examples of voltage connections There are no switches or jumpers to set up for voltage inputs Setup and programming is performed through the front panel buttons Figure 15 Voltage Input Connections The meter is capable of accepting any voltage from 10 VD...

Page 15: ... be applied to each relay contact switching an inductive load Part number PDX6901 Note Relays are de rated to 1 14th HP 50 watts with an inductive load F4 Digital Input Connections A digital input F4 is standard on the meter This digital input should be connected with a normally open contact across F4 and COM or with an active low signal applied to F4 It can be used for remote operation of front p...

Page 16: ...implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and activate the interlock relay This feature is enabled by configuring the relay and the corresponding digital input s see Setting Up the Interlock Relay Force On Feature on page 32 In the example below an Interlock Contact switch is connecte...

Page 17: ...tus Menu 1 8 Alarm 1 8 indicator Right arrow F1 1 8 M Flashing Relay in manual control mode Up arrow F2 T Flashing Tare Enter F3 1 8 Flashing Relay interlock switch open Note F4 is a digital input Alarms 5 8 are enabled when relay expansion module is installed Note LEDs for relays in manual mode flash with the M LED every 10 seconds M flashing by itself indicates Aout manual control is used Press ...

Page 18: ...ngineering units d Inty Display intensity Set display intensity level from 1 to 8 RELaY Relay Enter the Relay menu RLY 1 Relay 1 Relay 1 setup Act 1 Action 1 Set relay 1 action Display Functions Messages Display Parameter Action Setting Description Auto Automatic Set relay for automatic reset A nman Auto manual Set relay for automatic manual reset any time LatCH Latching Set relay for latching ope...

Page 19: ...ter to manually control relays or analog output operation pass Password Enter the Password menu Pass 1 Password 1 Set or enter Password 1 Pass 2 Password 2 Set or enter Password 2 Pass 3 Password 3 Set or enter Password 3 unloc Unlocked Program password to lock meter locd Locked Enter password to unlock meter 999999 99999 Flashing Over under range condition Main Menu The main menu consists of the ...

Page 20: ...osition 5 Programming Menu 6 Display parameter and intensity 7 Relay operation 8 4 20 mA analog output scaling Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to exit at any time Setting the Input Signal Input Enter the Input menu to set up the meter to display current nmA or voltage Volt inputs The current input is capable of acce...

Page 21: ... g G 9 g H H h h I I I i Degree j J Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when selected the characters to the right are shifted one position Press and hold up arrow to auto scroll the characters in the display Setting the Decimal Point dEc pt The decimal point may be set with up to five decimal places or with no d...

Page 22: ...be calibrated or scaled to any display value within the range of the meter Program Menu for Single Scale Process Program Menu for Dual Scale Level Applications Additional parameters not needed for most applications are programmed in the Advanced Features menu See Advanced Features Menu on page 35 Multi Point Calibration Scaling The meter is set up at the factory for 2 point linear calibration The ...

Page 23: ...y applied to calibrate input 2 Not relevant when scaling the meter For instructions on how to program numeric values see Setting Numeric Values page 20 Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input Range Input 1 Input 2 Span 4 20 mA 0 15 mA 10 VDC 0 10 VDC Calibrating the Me...

Page 24: ...isplay press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter Display Intensity d Inty The meter has eight display intensity levels to give the best performance under various lighting conditions Select intensity 8 for outdoor applications The default in...

Page 25: ...Interlock feature 2 Set point 3 Reset point 4 Fail safe operation a On enabled b Off disabled 5 Time delay a On delay 0 999 9 seconds b Off delay 0 999 9 seconds 6 Relay action for loss break of 4 20 mA input ignore on off Setting the Relay Action Operation of the relays is programmed in the Action menu The relays may be set up for any of the following modes of operation 1 Automatic reset non latc...

Page 26: ...d Off time delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Off time delay is associated with the reset point Relay Action for Loss of 4 20 mA Input Loop Break A loop break condition is triggered when the 4 20 mA input sign...

Page 27: ...oil is energized in non alarm condition In case of power failure relay will go to alarm state Time Delay Operation The following graphs show the operation of the time delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time ...

Page 28: ...peration When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds ...

Page 29: ...l provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visual only indication The LEDs are controlled by the set and reset...

Page 30: ... Latching Relay LatcH In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED Manual reset any time Condition LED Relay Normal Off Off Alarm On On Ack Off Off Latching Relay with Clear Lt Clr In this application the meter is set up for manual reset only after the signal passes t...

Page 31: ...2 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 pump 1 and pump 2 will be operating alternately 4 If pump 1 cannot keep the...

Page 32: ...4 can be set up as interlock relays To set up the relays for the interlock feature 1 Access the Setup Relay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dI 1 to dI 4 terminal Interlock Relay Operatio...

Page 33: ...Values page 20 Relay Action for Loss of 4 20 mA Input Loop Break page 26 Reset Menu reset The Reset menu is used to reset the maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high low rst HL The tare value used to zero the display may be reset by selecting reset tare rst tr Manual Control Menu Contrl The Manual Control menu is u...

Page 34: ... pressed Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu After exiting the programming mode the meter returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new p...

Page 35: ...ages Display Parameter Action Setting No PtS Number of points Set PV1 for 2 to 32 point linearization Set PV2 for 2 to 8 point linearization Square Square root Set meter for square root extraction Prog E Programmable exponent Set meter for programmable exponent and enter exponent value rht Round horizontal tank Set meter for round horizontal tank volume calculation Inch Dimension Calculate volume ...

Page 36: ...put signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale Rounding Feature round The rounding feature is used to give the user a steadier display with fluctuating signals R...

Page 37: ...plications using weirs and flumes Multi Point Linearization Linear Meters are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected for PV1 under the linear function The multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters used to measure volume in odd shaped tanks or...

Page 38: ...g output value with display in underrange condition 4 Break Analog output value when loop break is detected 5 Max Maximum analog output value allowed regardless of input 6 Min Minimum analog output value allowed regardless of input 7 Calibrate Calibrate the internal 4 20 mA source reference used to scale the 4 20 mA output Analog Output Source The source for generating the 4 20 mA output may be as...

Page 39: ...al input is active The process value will continue to be calculated in the background Ln1 Hi Display maximum display value on line 1 Function Keys Digital I O Available Settings Display Description Ln1 Lo Display minimum display value on line 1 Ln1 HL Display maximum minimum display values on line 1 Ln2 Hi Display maximum display value on line 2 Ln2 Lo Display minimum display value on line 2 Ln2 H...

Page 40: ...the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 6 Set the display value to correspond to the input signal being calibrated typically 4 000 mA 7 The display moves to the high input calibration C Hi Apply the high input signal and press Enter 8 Set the display for the high input calibration in the same way as it was set for ...

Page 41: ...erate according to the way they have been programmed in the Advanced Features User menu See Programmable Function Keys User Menu user on page 39 for details The table above shows the factory default settings for F1 F2 and F3 F4 Operation A digital input F4 is standard on the meter This digital input is programmed identically to function keys F1 F2 and F3 The input is triggered with a contact closu...

Page 42: ... Version To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software number SFT and version UER information Write down the information as it is displayed Continue pressing Enter until all the information is displayed 4 The meter returns to Run Mode after displa...

Page 43: ...4 Fls 4 Off On delay relay 1 On 1 0 0 sec Off delay relay 1 Off 1 0 0 sec On delay relay 2 On 2 0 0 sec Off delay relay 2 Off 2 0 0 sec Parameter Display Default Setting On delay relay 3 On 3 0 0 sec Off delay relay 3 Off 3 0 0 sec On delay relay 4 On 4 0 0 sec Off delay relay 4 Off 4 0 0 sec Loop break relay 1 ignore Ignore Loop break relay 2 ignore Ignore Loop break relay 3 ignore Ignore Loop br...

Page 44: ... Signal connector Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and bypass values increase Display response is too slow Check filter and bypass values Display reading is not accurate Check 1 Input signal conditioner selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number Chec...

Page 45: ...e technical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standards EN 55022 2010 EN 61000 6 2 2005 EN 61...

Page 46: ...0 www predig com LIM6000_N SFT039 Ver 4 010 up 05 20 Contact Precision Digital Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com Sales Support Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com Place Orders Email orders predig com For the latest version of this manual please visit www predig com ...

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