Precision Digital Corporation PROVU PD6363 Instruction Manual Download Page 3

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™ PD6363 Dual Analog Input Rate/Totalizer

Instruction Manual

Table of Contents

Introduction .......................................................................................................... 6

Ordering Information ........................................................................................... 6

Specifications....................................................................................................... 9

General ............................................................................................................. 9

Dual Pulse Inputs .......................................................................................... 10

Dual Rate/Totalizer ........................................................................................ 11

Relays ............................................................................................................. 11

Isolated 4-20 mA Transmitter Output .......................................................... 12

USB Connection ............................................................................................ 12

On-Board Digital Input (F4) ........................................................................... 12

Modbus

RTU Serial Communications ........................................................ 12

MeterView Pro ................................................................................................ 12

Compliance Information .................................................................................... 13

Safety .............................................................................................................. 13

Electromagnetic Compatibility ..................................................................... 13

Safety Information ............................................................................................. 13

Installation .......................................................................................................... 13

Unpacking ...................................................................................................... 13

Panel Mounting Instructions ........................................................................ 14

Mounting Dimensions .................................................................................. 14

Installation Overview ..................................................................................... 15

MeterView Pro Software ................................................................................ 15

MeterView Pro Installation........................................................................... 15

Flowmeter Supply Voltage Selection (P+, P-) ................................................. 16

Connections ................................................................................................... 16

Connectors Labeling ................................................................................... 16

Power Connections ..................................................................................... 17

Signal Connections ..................................................................................... 17

Configure Input Type and Level Switches .................................................. 17

Modbus RTU Serial Communications ......................................................... 18

Relay Connections ...................................................................................... 18

Switching Inductive Loads ........................................................................... 18

F4 Digital Input Connections ....................................................................... 19

4-20 mA Output Connections ...................................................................... 19

Analog Output Transmitter Power Supply ................................................... 19

External Relay, Analog Output, & Digital I/O Connections .......................... 20

Remote Operation of Meter ......................................................................... 20

Interlock Relay Feature ............................................................................... 20

Setup and Programming ................................................................................... 21

Front Panel Buttons and Status LED Indicators ........................................ 21

Display Functions & Messages .................................................................... 22

Main Menu ...................................................................................................... 25

Setting Numeric Values ................................................................................ 25

Setting Up the Meter (

setup

) ........................................................................ 26

Setting the Input Signal (

Input

) .................................................................. 27

Setting the Totalizer Features (

total

) ................................................... 27

Setting the Dual-Input Mode (

nmode

) ...................................................... 27

Setting the Rate, Total, & Grand Total Units/Tags (

units

)......................... 29

Setting the Decimal Point (

dEc pt

)............................................................. 29

Programming the Rate/Totalizer (

prog

) ...................................................... 30

Input Calibration Method (

InCAL

) ........................................................... 30

K-Factor Calibration (

Fact-A

Fact-b

)................................................... 30

Scaling the Meter without a Signal Source (

SCAL-A

SCAL-B

) ................ 30

Scaling the Meter for Channel A (

SCal-A

).............................................. 31

Error Message (

Error

) ........................................................................... 31

Calibrating the Meter with External Source (

CAL-A

CAL-B

) ................... 32

Total & Grand Total Setup (

tsetup

) ....................................................... 32

Total & Grand Total Reset (

treset

) ....................................................... 32

Setting the Display Parameters & Intensity (

dsplay

).................................. 33

Display Intensity (

d-Inty

) ........................................................................... 33

Summary of Contents for PROVU PD6363

Page 1: ...View Pro USB Programming Software No Assembly Required Gate Function for Display of Slow Pulse Rates K Factor Internal Scaling or External Calibration Optional SunBright Display Models for Outdoor Applications Operating Temperature Range 40 to 65 C 40 to 149 F UL C UL Listed E160849 508 Industrial Control Equipment Input Power Options 85 265 VAC 90 265 VDC or 12 24 VDC 12 24 VAC Programmable Displ...

Page 2: ...etails Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2021 Precision Digital Corporation All rights reserved FREE MeterView Pro Programming Software The meter can be powered from the Micro USB connection When using the Micro USB connection DO NOT apply AC or DC power to the meter The easiest and quickest way to program your PROVU meter i...

Page 3: ...e Loads 18 F4 Digital Input Connections 19 4 20 mA Output Connections 19 Analog Output Transmitter Power Supply 19 External Relay Analog Output Digital I O Connections 20 Remote Operation of Meter 20 Interlock Relay Feature 20 Setup and Programming 21 Front Panel Buttons and Status LED Indicators 21 Display Functions Messages 22 Main Menu 25 Setting Numeric Values 25 Setting Up the Meter setup 26 ...

Page 4: ...ck Relay Force On Feature 40 Scaling the 4 20 mA Analog Output Aout 40 Reset Menu reset 40 Manual Control Menu Contrl 40 Setting Up the Password pass 41 Protecting or Locking the Meter Functions 41 Total Reset Password Non Resettable Total 41 Making Changes to a Password Protected Meter 41 Disabling Password Protection 41 Advanced Features Menu 42 Advanced Features Menu Display Messages 42 Gate Fu...

Page 5: ...up Coil Flowmeter 17 Figure 16 NPN open Collector Input 17 Figure 17 PNP Sensor Powered by Internal Supply 17 Figure 18 Switch Input Connections 17 Figure 19 Relay Connections 18 Figure 20 AC and DC Loads Protection 18 Figure 21 Low Voltage DC Loads Protection 18 Figure 22 F4 Digital Input Connections 19 Figure 23 4 20 mA Output Connections 19 Figure 24 Analog Output Supply Powering Other Devices ...

Page 6: ...output expansion module Ordering Information Standard Models 85 265 VAC Model 12 24 VDC Model Options Installed PD6363 6R0 PD6363 7R0 No options PD6363 6R2 PD6363 7R2 2 relays PD6363 6R3 PD6363 7R3 4 20 mA output PD6363 6R4 PD6363 7R4 4 relays PD6363 6R5 PD6363 7R5 2 relays 4 20 mA output PD6363 6R7 PD6363 7R7 4 relays 4 20 mA output SunBright Display Models 85 265 VAC Model 12 24 VDC Model Option...

Page 7: ...w Blue or White Light Button and Holes Drilled in Enclosure 1 Note 1 This MOD supplies the Light Horn and Button The enclosure comes pre drilled with holes for Light Horn and Button and the user performs the installation and wiring Meter and enclosure are sold separately The Light Horn hole is in the back left corner of the enclosure and the Button is centered on the cover of the enclosure below t...

Page 8: ... button may be connected directly to the meter via the F4 terminal A PDA1044 4 digital inputs 4 digital outputs module is required to operate the control stations of more than one button See Remote Operation of Meter on page 20 for details Signal Splitter Conditioner Accessories Model Description PD659 1MA 1MA Signal Isolator with One 4 20 mA Input and One 4 20 mA Output PD659 1MA 2MA Signal Split...

Page 9: ...hree programmable passwords restrict modification of programmed settings and two prevent resetting the totals Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Total Prevents resetting the total manually Gtotal Prevents resetting the grand total manua...

Page 10: ... Low Voltage Mag Pickup Sensitivity 40 mVp p to 8Vp p Minimum Input Frequency 0 001 Hz Minimum frequency is dependent on high gate setting Maximum Input Frequency 30 000 Hz 10 000 for low voltage mag pickup Input Impedance Pulse input Greater than 300 k 1 kHz Open collector switch input 4 7 k pull up to 5 V Sequence of Operations for Input Programming 1 Select Input for A and B 2 Set up the rate t...

Page 11: ...on Resettable Total The grand totals can be programmed as non resettable totals by entering the password 050873 Both channels are set to non resettable when this password is entered Once the Grand Total has been programmed as non resettable the feature CANNOT be disabled Relays Rating 2 or 4 SPDT Form C internal and or 4 SPST Form A external rated 3 A 30 VDC and 125 250 VAC resistive load 1 14 HP ...

Page 12: ...B Cable Driver Microsoft Windows XP Vista 7 8 10 Power USB port provides power to the meter DO NOT apply AC or DC power to the meter while the USB port is in use On Board Digital Input F4 Function Remote operation of front panel buttons acknowledge reset relays reset totals reset max min values See Function Keys Digital I O Available Settings on page 48 for a complete list of capabilities Contacts...

Page 13: ... Magnetic Field 30 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 periods 70 V for 25 periods Voltage Interruptions 5 V for 250 periods Note Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance Safety Information Read complete instructions prior...

Page 14: ...bracket Slide the bracket toward the front of the case and remove Insert meter into the panel cutout Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged Figure 1 1 8 DIN Panel Cutout Dimensions DO NOT ap...

Page 15: ...re Video at www predig com meterviewpro MeterView Pro Installation 1 Connect one end of the provided USB cable to the meter and the other end to the computer The computer will automatically install the driver software it needs to talk to the meter Follow the on screen instructions and allow sufficient time for the process to complete This can take a few minutes If the process is interrupted then i...

Page 16: ...ng figures refers to power and display options Example PD6363 6H5 Figure 6 PD6363 0 Connectors Label Figure 7 PD6363 2 Connectors Label Figure 8 PD6363 3 Connectors Label Figure 9 PD6363 4 Connectors Label Figure 10 PD6363 5 Connectors Label Figure 11 PD6363 7 Connectors Label DO NOT connect any equipment other than Precision Digital s expansion modules cables or meters to the RJ45 M LINK connecto...

Page 17: ...ower Supply Figure 14 Flowmeters Powered by External Supply Figure 15 Self Powered Magnetic Pickup Coil Flowmeter Figure 16 NPN open Collector Input Figure 17 PNP Sensor Powered by Internal Supply Figure 18 Switch Input Connections Configure Input Type and Level Switches Channel A and B each have an internal input type configuration switch These switches must be set to the correct input type and l...

Page 18: ... operation The suppressors also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network assembly and installation Figure 20 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Ω for each volt across the contacts C 0 5 to 1 µF for each a...

Page 19: ... the 4 20 mA transmitter output are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply Figure 23 4 20 mA Output Connections Analog Output Transmitter Power Supply The internal 24 VDC power supply powering the analog output may be used to power other devices if the analog output is not used The I terminal is the 24 V and the ...

Page 20: ...9 Meter to Control Station Connection Figure 29 Meter to Control Station Connections Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and activate the interlock relay This feature is enabled by configuring the relay and the corresponding digital input s se...

Page 21: ...tons and Status LED Indicators Button Symbol Description LED Status Menu 1 8 Alarm 1 8 indicator Right arrow F1 1 8 M Flashing Relay in manual control mode Up arrow F2 A B C Channel displayed Enter F3 1 8 Flashing Relay interlock switch open Note F4 is a digital input Alarms 5 8 are enabled when relay expansion module is installed Note LEDs for relays in manual mode flash with the M LED every 10 s...

Page 22: ... Decimal point Set decimal point Ch A Decimal point Set decimal point for channel A or B or C Rate Rate Set rate decimal point channel A and B only Display Functions Messages Display Parameter Action Setting Description Total Total Set total decimal point channel A and B only Gtotal Grand total Set grand total decimal point channel A and B only prog Program Enter the Program menu InCAL Input calib...

Page 23: ...Alternate between high low value of channel A D Hi B Display high B Display high value of channel B Display Functions Messages Display Parameter Action Setting Description D Lo B Display low B Display low value of channel B D HL B Display high low B Alternate between high low value of channel B D Hi C Display high C Display high value of channel C D Lo C Display low C Display low value of channel ...

Page 24: ...utput 1 Program output 1 value e g 4 000 mA Dis 2 Display 2 Program display 2 value Out 2 Output 2 Program output 2 value e g 20 000 mA reset Reset Press Enter to access the Reset menu Rst Hi Reset high Press Enter to reset max display Rst Lo Reset low Press Enter to reset min display Rst HL Reset high low Press Enter to reset max min displays Display Functions Messages Display Parameter Action Se...

Page 25: ...s are saved to memory only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter Setting Numeric Values The numeric values are set using the Right and Up arrow buttons Press Right arrow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold Up to auto increment the di...

Page 26: ...sable and channel A and B input modes 2 Units for A B rate total grand total and C 3 Decimal positions for A B rate total and grand total and C 4 Program the K factor or scale or calibrate total functions 5 Display parameters and intensity 6 Relay assignments and operation 7 4 20 mA analog output scaling Press the Menu button to exit at any time ...

Page 27: ...Dual Input Mode nmode The Mode menu is used to set the functions of the dual input and total The inputs may be configured for independent one directional total operation bi directional total count with the use of another input or a digital input or for quadrature input modes Independent Dual Totalizers DUAL Total A and B are one directional and independent only counting up or down depending on Cou...

Page 28: ...hase from quadrature output devices Total of channel A will add or subtract as determined by the state of input channel B Channel A total will add at each rising edge if channel B is high and subtract at each rising edge if channel B is low Quadrature Input Type 2 quad 2 Quadrature modes are used to accept inputs that are 90 degrees out of phase from quadrature output devices Total of channel A wi...

Page 29: ...set Display Character Display Character 0 0 k K 1 1 l L 2 2 n m m 3 3 n n 4 4 O O 5 5 o o 6 6 p P 7 7 q q 8 8 r r 9 9 s S A A t t b b u u C C v V c c u w w d d x X e E y Y f F z Z g G 9 g H H h h I I I i Degree j J Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when selected the characters to the right are shifted one posi...

Page 30: ...from a signal source Note The Scale Calibrate and K Factor functions are exclusive of each other The meter uses the last function programmed Only one of these methods can be employed at a time Multi Point Calibration Scaling The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced menu under the Multi Point Linearization Linear menu ...

Page 31: ... 13 2 gal min at 1000 Hz Error Message Error An error message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following condit...

Page 32: ... above example are Input 1 0 0 Hz Display 1 0 0 gallons min Input 2 1000 0 Hz Display 2 6000 0 gallons min Total Grand Total Setup tsetup The time base and total and grand total conversion factors for input channels A and B are located in the Totalizer Setup menu The time base is determined by the rate programming Enter the time unit of the programmed rate scale For example A rate display scaled i...

Page 33: ...of total A total B d tABC 25 Modbus input nm bus Note The C sum of total A total B displayed with the selection d tABC is different than the math channel C calculated under the Math menu functions Example C Rate Ch A Rate Ch B Display line 2 Line 2 can be programmed to display 1 All options for display line 1 2 Off with no display d ofF 3 Engineering units for any single channel total or grand tot...

Page 34: ...ture 3 Set point 4 Reset point 5 Fail safe operation a On enabled b Off disabled 6 Time delay a On delay 0 999 9 seconds b Off delay 0 999 9 seconds 7 Relay action for loss break of 4 20 mA input ignore on off Setting the Relay Assignment asSign Relays may be assigned to Channel A rate total or grand total Channel B rate total or grand total Channel C Math channel or Modbus input Setting the Relay...

Page 35: ...elay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Off time delay is associated with the reset point Relay Action for Loss of 4 20 mA Input Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the ...

Page 36: ...y coil is energized in non alarm condition In case of power failure relay will go to alarm state Time Delay Operation The following graphs show the operation of the time delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On ti...

Page 37: ...g Operation When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds ...

Page 38: ...nel provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visual only indication The LEDs are controlled by the set and res...

Page 39: ...lear Lt Clr In this application the meter is set up for manual reset only after the signal passes the reset point alarm condition has cleared Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm is acknowledged after it returns to the normal state the LED and the relay go off Notice that the LED remains on even after the meter returns to the...

Page 40: ...closed to trip the relay Scaling the 4 20 mA Analog Output Aout The 4 20 mA analog outputs can be scaled to provide a 4 20 mA signal for any display range selected To select the channel and source assignments the analog outputs are assigned to see Analog Output Source on page 47 No equipment is needed to scale the analog outputs simply program the display values to the corresponding mA output sign...

Page 41: ...ntering the password 050873 Once the Grand Total has been programmed as non resettable the feature CANNOT be disabled Making Changes to a Password Protected Meter If the meter is password protected the meter will display the message Locd Locked when the Menu button is pressed Press the Enter button while the message is being displayed and enter the correct password to gain access the menu After ex...

Page 42: ...r of linearization points No pts Number of points Set the number of linearization points default 2 Advanced Features Menu Display Messages Display Parameter Action Setting nmath Math Select the channel C math function Sunm Sum C A B P F Dif Difference C A B P F difabs Abs difference C Absolute value of A B P F Avg Average C A B 2 P F nmulti Multiplication C A B P F DiVide Divide C A B P F Hi ab Ma...

Page 43: ...te Hi G Channel A and B use the same gate settings The gate function is used for displaying slow pulse rates Using the programmable gate the meter is able to display pulse rates as slow as 1 pulse every 999 9 seconds 0 001 Hz The gate function can also be used to obtain a steady display reading with a fluctuating input signal Low Gate Lo G For most applications low gate setting should be left at 1...

Page 44: ...o digits regardless of decimal point position Rounding Selection Actual Value Display Value Actual Value Display Value 1 12 022 12 022 12 023 12 023 5 12 022 12 020 12 023 12 025 10 12 024 12 020 12 025 12 030 Modbus RTU Serial Communications serial The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol The meter may be conn...

Page 45: ... is part of the linear function selection Each input channel input signal conditioner is programmed independently Multi Point Linearization Linear Meters are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected for each channel under the linear function The multi point linearization can be used to linearize the display for non linear si...

Page 46: ...um total C tA tB P F Sunmgt Sum grand total C GtA GtB P F Dif t Difference of total C tA tB P F Dif gt Diff of grand total C GtA GtB P F Tratio Total ratio C tA tB F t rat2 Total ratio 2 C tB tA tA F T pct Total percent C tA tA tB 100 Math Constants Const The Math Constants menu is used to set the constants used in channel C math The math functions include adder constant P and factor constant F Th...

Page 47: ...range Analog output value with display in overrange condition 3 Underrange Analog output value with display in underrange condition 4 Max Maximum analog output value allowed regardless of input 5 Min Minimum analog output value allowed regardless of input Analog Output Source The analog output source can be based on either of the input channel rate total or grand totals Ch A Ch B the math channel ...

Page 48: ...The process value will continue to be calculated in the background Function Keys Digital I O Available Settings Display Description D AbC Scrolls values for A B C when activated Keeps the last value for 10 seconds and then it returns to its assignment Values are displayed on display line 1 and the corresponding channel and units on display line 2 d tot Scrolls through totals for channels A B and C...

Page 49: ...channel B nmenu Mimic the menu button functionality digital inputs only rigHt Mimic the right arrow F1 button functionality digital inputs only up Mimic the up arrow F2 button functionality digital inputs only Enter Mimic the enter F3 button functionality digital inputs only Alnm 1 Provide indication when alarm 1 through 8 has been triggered digital outputs only ...

Page 50: ...rameter function assigned through the User menu Press to display max min readings or other parameter function assigned through the User menu Press to acknowledge relays or other parameters function assigned through the User menu Function Keys Operation During operation the programmable function keys operate according to the way they have been programmed in the Advanced Features User menu See Progr...

Page 51: ...he operator to check that all LEDs are functioning properly 4 Press the Enter button again to access the Information menu info or press the Menu button to return to Run Mode Determining Software Version To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the softwar...

Page 52: ...reset channel B T rst Manual Grand total reset Ch B Gt rst Manual Display assignment Dsplay Factory Defaults User Settings Parameter Display Default Setting Display line 1 D Ch A Channel A Display line 2 d Ch B Channel B Display intensity d Inty 6 Relay Relay Relay 1 assignment Ch A Channel A total Relay 1 action Act 1 Automatic Relay 1 set point Set 1 100 0 Relay 2 assignment Ch A Channel A total...

Page 53: ... F3 function key F3 Acknowledge relays F4 function digital input F4 Acknowledge relays Digital input 1 DI 1 Menu Digital input 2 DI 2 Right arrow Digital input 3 DI 3 Up arrow Digital input 4 DI 4 Enter Digital output 1 DO 1 Alarm 1 Digital output 2 DO 2 Alarm 2 Digital output 3 DO 3 Alarm 3 Digital output 4 DO 4 Alarm 4 Password pass Password 1 Pass 1 000000 unlocked Password 2 Pass 2 000000 unlo...

Page 54: ...Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Increase the gate settings to average more pulses Display reading is not accurate Check 1 K Factor value provided by the flowmeter manufacturer 2 Time base selected 3 Scaling or calibration Display response is too slow Check Filter and gate values Display does not respond to input changes reading a fix...

Page 55: ...icable technical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standards EN 55022 2010 EN 61000 6 2 2005 ...

Page 56: ...8990 www predig com LIM6363_H SFT065 Ver 4 010 up 04 21 Contact Precision Digital Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com Sales Support Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com Place Orders Email orders predig com For the latest version of this manual please visit www predig com ...

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