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Precision Digital Corporation ProVu PD6200, Instruction Manual

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Precision Digital Corporation ProVu PD6200 Instruction Manual Download Page 3

P

RO

V

U

™ PD6200 Analog Input Flow Rate/Totalizer 

Instruction Manual 

 

3 

Table of Contents 

Introduction .......................................................................................................... 6

 

Using the PD6200 Like a PD6000 Process Meter ......................................... 6

 

Ordering Information ........................................................................................... 6

 

Specifications....................................................................................................... 7

 

General ............................................................................................................. 7

 

Process Input ................................................................................................... 8

 

Rate/Totalizer ................................................................................................... 8

 

Relays ............................................................................................................... 9

 

Isolated 4-20 mA Transmitter Output ............................................................ 9

 

USB Connection ............................................................................................ 10

 

On-Board Digital Input (F4) ........................................................................... 10

 

Modbus

®

 RTU Serial Communications ........................................................ 10

 

MeterView Pro ................................................................................................ 10

 

Compliance Information .................................................................................... 11

 

Safety .............................................................................................................. 11

 

Electromagnetic Compatibility ..................................................................... 11

 

Safety Information ............................................................................................. 11

 

Installation .......................................................................................................... 11

 

Unpacking ...................................................................................................... 11

 

Panel Mounting Instructions ........................................................................ 12

 

Mounting Dimensions .................................................................................. 12

 

Installation Overview ..................................................................................... 13

 

MeterView Pro Software ................................................................................ 13

 

MeterView Pro Installation........................................................................... 13

 

Transmitter Supply Voltage Selection (P+, P-) ........................................... 14

 

Connections ................................................................................................... 14

 

Connectors Labeling ................................................................................... 14

 

Power Connections ..................................................................................... 15

 

Signal Connections ..................................................................................... 15

 

Modbus RTU Serial Communications ......................................................... 15

 

Relay Connections ...................................................................................... 15

 

Switching Inductive Loads ........................................................................... 16

 

F4 Digital Input Connections ....................................................................... 16

 

4-20 mA Output Connections ...................................................................... 16

 

Analog Output Power Supply ...................................................................... 16

 

External Relay & Digital I/O Connections .................................................... 17

 

Interlock Relay Feature ............................................................................... 17

 

Setup and Programming ................................................................................... 18

 

Front Panel Buttons and Status LED Indicators ........................................ 18

 

Display Functions & Messages .................................................................... 19

 

Main Menu ...................................................................................................... 21

 

Setting Numeric Values ................................................................................ 21

 

Setting Up the Rate/Totalizer Meter (

setup

) ................................................ 21

 

Setting the Input Signal (

Input

) .................................................................. 22

 

Setting the Totalizer Features (

total

) ........................................................ 22

 

Setting the Display Units or Custom Tags (

units

) ..................................... 22

 

Setting the Decimal Point (

dEc.pt

) .............................................................. 23

 

Programming the Rate/Totalizer (

prog

) ...................................................... 23

 

Setting the Display Parameter & Intensity (

dsplay

) ................................... 25

 

Display Intensity (

d-Inty

) ........................................................................... 25

 

Setting the Relay Operation (

relay

) ........................................................... 26

 

Relay Assignment (

Assign

) ........................................................................ 26

 

Setting the Relay Action .............................................................................. 26

 

Programming Set and Reset Points ............................................................ 27

 

Setting Fail-Safe Operation ......................................................................... 27

 

Programming Time Delay............................................................................ 27

 

Relay Action for Loss of 4-20 mA Input (Loop Break) ................................. 27

 

Relay and Alarm Operation Diagrams ......................................................... 28

 

High Alarm Operation (Set > Reset)................................................................ 28

 

Low Alarm Operation (Set < Reset) ............................................................ 28

 

Summary of Contents for ProVu PD6200

Page 1: ...d Total Front Panel or Remote Total Reset Password Protection for Total Reset Total Stored in Non Volatile Memory Assign Any Relay for Rate or Total 4 20 mA Output for Rate or Total Sampling Relay Display Open Channel Flow with Programmable Exponent Feature 32 Point Linearization Square Root Extraction Optional SunBright Display Models for Outdoor Applications Operating Temperature Range 40 to 65 ...

Page 2: ...etails Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2020 Precision Digital Corporation All rights reserved FREE MeterView Pro Programming Software The meter can be powered from the Micro USB connection When using the Micro USB connection DO NOT apply AC or DC power to the meter The easiest and quickest way to program your PROVU meter i...

Page 3: ...tions 15 Switching Inductive Loads 16 F4 Digital Input Connections 16 4 20 mA Output Connections 16 Analog Output Power Supply 16 External Relay Digital I O Connections 17 Interlock Relay Feature 17 Setup and Programming 18 Front Panel Buttons and Status LED Indicators 18 Display Functions Messages 19 Main Menu 21 Setting Numeric Values 21 Setting Up the Rate Totalizer Meter setup 21 Setting the I...

Page 4: ...ng or Locking the Meter 34 Total Reset Password Non Resettable Total 34 Making Changes to a Password Protected Meter 34 Disabling Password Protection 34 Advanced Features Menu 35 Advanced Features Menu Display Messages 35 Noise Filter filter 36 Noise Filter Bypass bypass 36 Rounding Feature round 36 Modbus RTU Serial Communications serial 36 Select Menu SElEct 37 Input Signal Conditioning Functn 3...

Page 5: ... PD6200 7 Connectors Label 14 Figure 11 Power Connections 15 Figure 12 Transmitter Powered by Internal Supply 15 Figure 13 Transmitter Powered by External Supply or Self Powered 15 Figure 14 Voltage Input Connections 15 Figure 15 Relay Connections 15 Figure 16 AC and DC Loads Protection 16 Figure 17 Low Voltage DC Loads Protection 16 Figure 18 F4 Digital Input Connections 16 Figure 19 4 20 mA Outp...

Page 6: ...ily be de activated for customers that would prefer their PD6200 behave like a PD6000 process meter For instructions on how to do this see Setting Up the Rate Totalizer Meter setup on page 21 for details Ordering Information Standard Models 85 265 VAC Model 12 24 VDC Model Options Installed PD6200 6R0 PD6200 7R0 No options PD6200 6R2 PD6200 7R2 2 relays PD6200 6R3 PD6200 7R3 4 20 mA output PD6200 ...

Page 7: ...tting the totals Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Total Prevents resetting the total manually Gtotal Prevents resetting the grand total manually Non Volatile Memory All programmed settings are stored in non volatile memory for a minim...

Page 8: ...ART communications it displays the 4 20 mA primary variable and it allows the HART communications to pass through without interruption The meter is not affected if a HART communicator is connected to the loop The meter does not display secondary HART variables Rate Totalizer Rate Display Indication 99999 to 999999 lead zero blanking R LED illuminates while displaying rate Total Display Total Overf...

Page 9: ...or each relay Fail Safe Operation Programmable and independent for each relay Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Auto Initialization When power is applied to the meter relays will reflect the state of the input to the meter Additional Relays An external module model PDA1004 is available to add 4 SPST 3 A relays to the meter Iso...

Page 10: ...ernal modules model PDA1044 with 4 digital inputs and 4 digital outputs each can be added Modbus RTU Serial Communications Slave Id 1 247 Meter address Baud Rate 300 19 200 bps Transmit Time Delay Programmable between 0 and 199 ms Data 8 bit 1 start bit 1 or 2 stop bits Parity Even Odd or None with 1 or 2 stop bits Byte To Byte Timeout 0 01 2 54 second Turn Around Delay Less than 2 ms fixed Note R...

Page 11: ...gnetic Field 30 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 periods 70 V for 25 periods Voltage Interruptions 5 V for 250 periods Note Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance Safety Information Read complete instructions prior to...

Page 12: ... through the bracket Slide the bracket toward the front of the case and remove Insert meter into the panel cutout Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged DO NOT apply AC or DC power to the me...

Page 13: ...Video at www predig com meterviewpro MeterView Pro Installation 1 Connect one end of the provided USB cable to the meter and the other end to the computer The computer will automatically install the driver software it needs to talk to the meter Follow the on screen instructions and allow sufficient time for the process to complete This can take a few minutes If the process is interrupted then it c...

Page 14: ...he meter shows the location of all connectors available with requested configuration Note on the following figures refers to power and display options Example PD6200 6H5 Figure 5 PD6200 0 Connectors Label Figure 6 PD6200 2 Connectors Label Figure 7 PD6200 3 Connectors Label Figure 8 PD6200 4 Connectors Label Figure 9 PD6200 5 Connectors Label Figure 10 PD6200 7 Connectors Label DO NOT connect any ...

Page 15: ... may not show a fault condition depending on the nature of the overload The fuse limits the current to a safe level when it detects a fault condition and automatically resets itself when the fault condition is removed Figure 14 Voltage Input Connections The meter is capable of accepting any voltage from 10 VDC to 10 VDC Modbus RTU Serial Communications Serial communications connection is made to a...

Page 16: ...d to each relay contact switching an inductive load Part number PDX6901 Note Relays are de rated to 1 14th HP 50 watts with an inductive load F4 Digital Input Connections A digital input F4 is standard on the meter This digital input should be connected with a normally open contact across F4 and COM or with an active low signal applied to F4 It can be used to reset the total for remote operation o...

Page 17: ...implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and activate the interlock relay This feature is enabled by configuring the relay and the corresponding digital input s see Setting Up the Interlock Relay Force On Feature on page 32 In the example below an Interlock Contact switch is connecte...

Page 18: ...cators Right arrow F1 1 8 M Flashing Relay in manual control mode Up arrow F2 R Rate indicator Enter F3 T Total indicator or Flashing Tare Note F4 is a digital input Alarms 5 8 are enabled when relay expansion module is installed G T Grand Total indicator Total overflow indicator Note LEDs for relays in manual mode flash with the M LED every 10 seconds M flashing by itself indicates Aout manual co...

Page 19: ...rsion factor Program total conversion factor T rst Total reset Program total rest mode auto or manual GT tb Grand total time base Program grand total time base Display Functions Messages Display Parameter Action Setting Description GT CF Grand total conversion factor Program grand total conversion factor GT rst Grand total reset Program grand total rest mode auto or manual Auto Automatic Press Ent...

Page 20: ...t 1 Program output 1 value e g 4 000 mA Dis 2 Display 2 Program display 2 value Out 2 Output 2 Program output 2 value e g 20 000 mA reset Reset Press Enter to access the Reset menu Rst Gt Reset grand total Press Enter to reset grand total Rst Hi Reset high Press Enter to reset max display Rst Lo Reset low Press Enter to reset min display Rst HL Reset high low Press Enter to reset max min displays ...

Page 21: ...ow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold Up to auto increment the display value If negative numbers are allowed the first digit position will include a negative symbol after the 9 Press the Enter button at any time to accept a setting or Menu button to exit without saving changes Setting Up the Rate Tot...

Page 22: ... 1 The totalizer continues working in the background 2 When selecting no for Total the meter now functions as a PD6000 Process Meter We strongly suggest that you download and use the PD6000 instruction manual from our website www predig com while in this mode of operation Setting the Display Units or Custom Tags units Use this menu to enter the unit or custom tag that will be displayed if 1 Altern...

Page 23: ...mber of points should be set in the Advanced menu prior to scaling and calibration of the meter See Multi Point Linearization Linear menu on page 37 for details The process input may be calibrated or scaled to any display value within the range of the meter Additional parameters not needed for most applications are programmed in the Advanced Features menu see Advanced Features Menu on page 35 Mult...

Page 24: ...performing calibration to ensure specified accuracy Time Base Total Conversion Factor Total Reset The time base total conversion factor and total reset menus are located in the Program menu The total and grand total have their own independent settings This means that one can be displaying the value in gallons while the other displays in million gallons liters m3 etc Time Base The time base is the ...

Page 25: ...electing d unit to display on line 2 will have the total appear on line 1 and the total unit appear on line 2 After setting up the input and the display press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter Display Flow Rate Total or Grand Total Line 1...

Page 26: ...ation a On enabled b Off disabled 5 Time delay a On delay 0 999 9 seconds b Off delay 0 999 9 seconds 6 Relay action for loss break of 4 20 mA input ignore on off Relay Assignment Assign The relays can be assigned to any of the following parameters 1 Rate for low or high alarm indication 2 Total for alarm indication 3 Grand total for alarm indication 4 Modbus input process variable Setting the Rel...

Page 27: ...The fail safe operation is set independently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Off ti...

Page 28: ...o below the set point and then go above it Low Alarm Operation Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay To detect a new alarm condition the signal must go below the set point and then go above it High Alarm with Fail Safe Operation Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with F...

Page 29: ...ted the LED follows the reset point and not the relay state when the relay is acknowledged Rate Relay Sampling Operation When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed betw...

Page 30: ...front panel provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visual only indication The LEDs are controlled by the set...

Page 31: ...arm condition is still present resets the relay and turns off the LED Latching Relay Lt Clr In this application the meter is set up for manual reset only after the signal passes the reset point alarm condition has cleared Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm is acknowledged after it returns to the normal state the LED and the...

Page 32: ...nu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dI 1 to dI 4 terminal Interlock Relay Operation Example Relays 1 2 are configured to energize their front panel LEDs are steady on when SW1 SW2 switches above are closed If the contacts to these digital inputs are opened the c...

Page 33: ...elay Action for Loss of 4 20 mA Input Loop Break page 27 Reset Menu reset The Reset menu is used to reset the totals and maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high low rst HL If total is set to no the tare value used to zero the display may be reset by selecting reset tare rst tr Manual Control Menu Contrl The Manual ...

Page 34: ...rand Total has been programmed as non resettable the feature CANNOT be disabled Making Changes to a Password Protected Meter If the meter is password protected the meter will display the message Locd Locked when the Menu button is pressed Press the Enter button while the message is being displayed and enter the correct password to gain access the menu After exiting the programming mode the meter r...

Page 35: ...ssages Display Parameter Action Setting Prog E Programmable exponent Set meter for programmable exponent and enter exponent value rht Round horizontal tank Set meter for round horizontal tank volume calculation Inch Dimension cm Calculate volume in gallons or meters dianmr Diameter Enter the tank s diameter in inches Length Length Enter the tank s length in inches CutofF Cutoff Set low flow cutoff...

Page 36: ... in the signal are filtered out but large abrupt changes in the input signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale Rounding Feature round The rounding feature is u...

Page 37: ...itters in open channel flow applications using weirs and flumes Application Open Channel Flow The PD6200 in combination with an ultrasonic level transmitter makes for an economical way to measure and display open channel flow rate and total in most weirs and flumes A guide such as the ISCO Open Channel Flow Measurement Handbook can provide the user with all the information needed the exponent used...

Page 38: ...off feature allows the meter to be programmed so that the often unsteady output from a differential pressure transmitter at low flow rates always displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Totalizer Count Up Down Count The totalizer count up down m...

Page 39: ...current display value relay states and analog output momentarily while the function key or digital input is active The process value will continue to be calculated in the background Ln1 Hi Display maximum display value on line 1 Ln1 Lo Display minimum display value on line 1 Ln1 HL Display maximum minimum display values on line 1 Ln2 Hi Display maximum display value on line 2 Ln2 Lo Display minimu...

Page 40: ...is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 6 Set the display value to correspond to the input signal being calibrated typically 4 000 mA 7 The display moves to the high input calibration C Hi Apply the high input signal and press Enter 8 Set the display for the high input calibration in the same way as it was set f...

Page 41: ...andard on the meter This digital input is programmed identically to function keys F1 F2 and F3 The input is triggered with a contact closure to COM or with an active low signal During operation F4 operates according to the way it has been programmed in the Advanced Features User menu See Programmable Function Keys User Menu user on page 39 for details Maximum Minimum Readings The max min readings ...

Page 42: ...Version To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software number SFT and version UER information Write down the information as it is displayed Continue pressing Enter until all the information is displayed 4 The meter returns to Run Mode after display...

Page 43: ...t Asign2 Total Relay 3 assignment Asign3 Rate Relay 4 assignment Asign4 Rate Parameter Display Default Setting Relay 1 action Act 1 Automatic Relay 1 set point Set 1 1 000 Relay 1 reset point RSt 1 0 000 Relay 2 action Act 2 Automatic Relay 2 set point Set 2 2 000 Relay 2 reset point RSt 2 0 000 Relay 3 action Act 3 Automatic Relay 3 set point Set 3 3 000 Relay 3 reset point RSt 3 2 500 Relay 4 ac...

Page 44: ...l at Signal connector Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and bypass values increase Display response is too slow Check filter and bypass values Display reading is not accurate Check 1 Input signal conditioner selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number ...

Page 45: ...cable technical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standards EN 55022 2010 EN 61000 6 2 2005 E...

Page 46: ...0 www predig com LIM6200_N SFT039 Ver 4 010 up 05 20 Contact Precision Digital Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com Sales Support Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com Place Orders Email orders predig com For the latest version of this manual please visit www predig com ...

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