Precision Digital Corporation Loop Leader+ PD4-6624 Instruction Manual Download Page 4

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PD4-6624 & PD4-6628 Loop-Powered Flow Rate/Totalizers

Instruction Manual

Setting the Display Features (

DISPLAY

) .................................................... 38

Changing the Engineering Units (

UNITS

) .................................................. 38

Changing the Decimal Point (

DEC.PT

) ........................................................ 38

Enabling or Disabling the Commas on the Bottom Display (

COMMA

) ......... 39

Display Capabilities Optimization (

TOP

and

BOTTOM

)................................ 39

Using 13 Digits to Display Total ................................................................. 39

Configuring the Display (

TOp

and

BOTTOM

) .............................................. 40

Programming the Bargraph ........................................................................ 40

Programming the Outputs (

OUTPUT

) .......................................................... 41

Open Collector Outputs (

OPEN COLLECTR

) ............................................. 42

Solid-State Relay Outputs (

RELAY

) ........................................................... 47

Isolated 4-20 mA Output (

4-20 mA

) ......................................................... 52

Output Manual Control (

CONTROL

) ............................................................ 52

Advanced Features Menu (

ADVANCED

) ....................................................... 53

Advanced Rate Setup (

ADV RATE

) ........................................................... 53

Input Signal Conditioning Functions (

FUNCTION

) ..................................... 54

Additional Engineering Units ...................................................................... 61

Low-Flow Cutoff (

CUTOFF

) ........................................................................ 62

Noise Filter (

FILTER

) ................................................................................ 62

Enabling Password Protection (

PASSWRD

) ................................................ 62

Programmable Function Keys User Menu (

USER

) ..................................... 63

Changing System Settings (

SYSTEM

) ........................................................ 65

Meter Operation ................................................................................................ 67

Front Panel Buttons Operation ................................................................... 67

Function Keys Operation ............................................................................. 67

Digital Input Operation ................................................................................. 67

Maximum/Minimum Readings ..................................................................... 67

Total Reset Capabilities ............................................................................... 68

Total Reset via Button Under Lower Panel Door ....................................... 68

Total Reset via Remote Contact ................................................................ 68

Total Reset via Digital Input ....................................................................... 68

Total Reset Password Protection ............................................................... 68

Runtime & Cycle Count (

INFO

) ................................................................... 68

Changing Engineering Units ....................................................................... 68

Batch Controller Operation.............................................................................. 69

Default Batch Control Operation................................................................. 69

Batch Control Operation Example .............................................................. 69

Manual Batch Control .................................................................................. 71

Automatic Batch Control ............................................................................. 72

Troubleshooting ............................................................................................... 73

Reset Meter to Factory Defaults.................................................................. 73

Determining Software Version .................................................................... 73

Factory Default Settings ............................................................................. 74

Troubleshooting Tips ................................................................................... 75

Summary of Contents for Loop Leader+ PD4-6624

Page 1: ...t Feature 32 Point Linearization Square Root Extraction 2 Open Collector Outputs Standard Assignable to Pulse Alarm Timer or Stopwatch 2 Optional Loop Powered Solid State Relays Assignable to Alarm Sample Timer Batch or Stopwatch Stopwatch Timer Functions to Drive Relays Open Collectors Optional Isolated 4 20 mA Analog Output Display Relay Runtime Cycle Count via Relay Info Menu Free PC Based Mete...

Page 2: ...alizers Instruction Manual 2 The Complete PD4 6600 Series General Purpose PD4 6603 Feet Inches Meter PD4 6604 Process Meter PD4 6624 Flow Rate Totalizer Hazardous Area PD4 6607 Feet Inches Meter PD4 6608 Process Meter PD4 6628 Flow Rate Totalizer ...

Page 3: ...19 Wall Mounting Instructions 20 Mounting Dimensions 20 Conduit Holes Location 20 Pipe Mounting Instructions 21 MeterView XL Programming Software 22 MeterView XL Software Installation 22 Connecting to the Computer 23 Specifications 23 Connections 24 Connectors Labeling 24 Wiring Diagrams 25 I O Parameter Table 25 Safe Area Current Loop 4 20 mA Connections 25 Safe Area Digital Input Connections 25 ...

Page 4: ... Functions FUNCTION 54 Additional Engineering Units 61 Low Flow Cutoff CUTOFF 62 Noise Filter FILTER 62 Enabling Password Protection PASSWRD 62 Programmable Function Keys User Menu USER 63 Changing System Settings SYSTEM 65 Meter Operation 67 Front Panel Buttons Operation 67 Function Keys Operation 67 Digital Input Operation 67 Maximum Minimum Readings 67 Total Reset Capabilities 68 Total Reset vi...

Page 5: ...embly 21 Figure 8 Connector Labeling for PD4 66XX LNN 24 Figure 9 Connector Labeling for PD4 66XX L5N 24 Figure 10 4 20 mA Input Connection without Backlight 25 Figure 11 4 20 mA Input Connection with Backlight 25 Figure 12 Digital Input Connections 25 Figure 13 4 20 mA Output Connections 26 Figure 14 Solid State Relay Connections 26 Figure 15 Open Collector Output Connections 26 Figure 16 PDA2364...

Page 6: ...which is typically used to display flow rate on the 2 8 5 character alphanumeric top display and flow total flow grand total or a tag on the 1 5 8 character alphanumeric bottom display Both display lines use 14 segment alphanumeric characters that provide much clearer indication of tags units or alarm messages than 7 segment characters do Further enhancing the display on these instruments is a 20 ...

Page 7: ...ious lighting conditions Backlight Turns Red on Alarm When an alarm occurs the display can be programmed to turn red and flash In addition a unique custom alarm message for each of the two relays and two open collectors can be displayed on the bottom display These features can be activated even if no relay or open collector is connected Commas on 8 Digit Totalizer for Easy Reading It may seem like...

Page 8: ...an also be reverse scaled such that the meter s high calibration value outputs 4 mA and the meter s low calibration outputs 20 mA Input Signal Conditioning Functions FUNCTION The Function menu is used to select the input signal conditioner applied to the input linear square root programmable exponent or round horizontal tank volume calculation Multi point linearization is part of the linear functi...

Page 9: ...er which the rate parameter will totalize For example if the rate was 10 gallons min and stayed constant for one minute then the total would increase by 10 every minute 4 20 mA Output for Rate or Total The 4 20 mA output can be assigned to the rate or total Total Stored in Non Volatile Memory Total and grand total values and all programmed settings are stored in non volatile memory for a minimum o...

Page 10: ...meter can be equipped with two solid state relays that may be set up for batch control Selecting batch control for relay 1 enables the batching features on the meter The top display changes to show the total and the bottom display changes to show the batch preset The function keys also change for batch control functions such as F1 starts a batch F2 opens the preset menu to allow the preset value t...

Page 11: ...on Calibrator PD9502 Low Cost Signal Generator PDA1002 6 DIN Rail Mounting Kit PDA1024 01 24 VDC Power Supply for DIN Rail PD659 Signal Isolators Splitters and Conditioners PDA2360 Plastic Control Stations PDA2360 Plastic Control Stations Model Description PDA2360 E Emergency Button PDA2361 A Ack Button PDA2361 B Blank Button PDA2361 R Reset Button PDA2361 T Tare Button PDA2361 S Stop Button PDA23...

Page 12: ...cessory comes with 9 labels for the button Pipe Mounting Kit PD4 6624 Meter Shown mounted to pipe using PDA6260 pipe mounting kit See Pipe Mounting Instructions on page 21 for details Model Description PDA6260 2 Pipe Mounting Kit for PD4 Signal Splitter Conditioner Accessories Model Description PD659 1MA 1MA Signal Isolator with One 4 20 mA Input and One 4 20 mA Output PD659 1MA 2MA Signal Splitte...

Page 13: ...brator This PD9501 Multi Function Calibrator has a variety of signal measurement and output functions including voltage current thermocouple and RTD PD9502 Low Cost Signal Generator The PD9502 is a low cost compact simple to use 4 20 mA or 0 10 VDC signal generator It can easily be set for 0 20 mA 4 20 mA 0 10 V or 2 10 V ranges Signal adjustment is made with a one turn knob A wall plug is provide...

Page 14: ...rbonate with UV stabilizer enclosure UL 94V 0 Rating NEMA 4X IP65 Gasket Polyurethane Color gray Includes four PG11 through hole conduit openings with two factory installed PG11 IP68 black nylon threaded hole plugs with backing nuts Environmental Operating temperature range 40 to 75 C 40 to 167 F Storage temperature range 40 to 85 C 40 to 185 F Relative humidity 0 to 90 non condensing Printed circ...

Page 15: ...programmed if using custom defined units Time Base Seconds Minutes Hours Days Totalizer Rollover Totalizer rolls over when display exceeds 99 999 999 9 999 999 999 999 if 13 digit limit enabled Relay status reflects display Total Grand Total Reset Via front panel button external contact closure on digital input or MeterView XL Total Grand Total Reset Passwords Total and grand total passwords may b...

Page 16: ...n Rate Total Grand Total or Test Frequency Alarm Timer Total Reset Stopwatch on off or Disable Pulse Output Factor 0 000001 to 999 999 9 Pulse Width 0 5 ms 1 kHz 500 ms 1 Hz 50 duty cycle Pulse Output Frequency 1 000 Hz maximum Quadrature Pulse Output Available for Output 2 90 behind Output 1 500 Hz max Alarm Output Source Assign to Rate Total Grand Total or Digital Input Solid State Relays Rating...

Page 17: ...nerate with or without meter connected Save to file for later use USB Power Connection Meter is powered by USB connection during programming if 4 20 mA loop is not connected The meter should only be connected to a computer while it is located in a safe area To download the latest MeterView XL programming software and manual visit predig com meterviewxl The image in the software shows the panel met...

Page 18: ...ent The remote contact port shall only be connected to voltage free contacts For European Community The PD4 6628 must be installed in accordance with the ATEX directive 2014 34 EU the product certificates CML 18ATEX2091X IECEx CML 18 0051X and the product manual There is no need to remove the meter from its case to complete the installation wiring and setup of the meter for most applications I S E...

Page 19: ...materials with respect to chemicals which may be present in a hazardous environment Field Modification Service requiring replacement of internal components must be performed at the factory Entire meter assembly electronic assembly may be replaced within the field with a unit supplied from the factory labeled Field Modification Installation There is no need to open the clear plastic front cover in ...

Page 20: ... used The mounting holes diameter is shown on Figure 2 Note Mounting screws are not included Using a drill bit slightly smaller than the girth of the mounting screws pre drill holes at the mounting locations previously marked Insert mounting screws into the four mounting holes and screw them into the pre drilled holes DO NOT overtighten the mounting screws as it is possible that the enclosure coul...

Page 21: ...to the top and bottom for vertical pipes or left and right for horizontal pipes of the reverse side of the meter enclosure using the provided fasteners DO NOT overtighten the fasteners as it could cause damage to the enclosure Using the provided nuts and U bolts secure the mounting plates to the pipe applying enough torque such that the meter cannot be moved up or down or side to side Figure 6 Ver...

Page 22: ...e or Multiple Variables MeterView XL Software Installation The meter should only be connected to a computer while it is located in a safe area Please uninstall previous versions of this software prior to downloading installing and running the latest version The image in the software shows the panel meter version The same software is used for the PD4 1 For complete instructions on how to use MeterV...

Page 23: ...cting to the Computer Loop Leader series meters may be connected to any Windows 7 or Windows 10 PC via the provided USB cable by following these steps 1 Open the MeterView XL software 2 Connect the Loop Leader meter to the PC with the provided USB cable 3 The software will ask if you would like to read the meter Click OK Specifications Availability Free download from www predig com System Requirem...

Page 24: ...ion for all line voltage connections Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to the meter and ensure personnel safety PD4 6628 installation must be performed in accordance with Control Drawing LIM4 6600 2 in order to meet agency approval ratings Connectors Labeling The graphics below sho...

Page 25: ...onnectors Labeling on page 24 The following figures show a 4 20 mA current loop connected to the meter Figure 10 shows the connection without the backlight and Figure 11 shows the connection with the backlight the backlight can be disabled enabled in the SYSTEM menu The backlight can be powered from the same DC power source that powers the 4 20 mA loop but requires additional wiring as shown in Fi...

Page 26: ...nput device as shown below Figure 15 Open Collector Output Connections Remote Operation of Meter The meter can be operated remotely by connecting a PDA2364 MRUE control station to the Remote Contacts located behind the lower panel door of the meter as illustrated in Figure 16 PDA2364 MRUE Control Station Connected to Remote Contacts on PD4 Note The control station does not carry hazardous area app...

Page 27: ...e color light The Light Horn cannot be powered by the 4 20 mA loop To use the Light Horn an external power supply must be used such as the PDA1024 01 as the following diagram illustrates Light Horn Button accessory available only on PD4 6624 units Figure 17 Light Horn and Button MOD PD2LH Connected to PD4 Available Light Horn Colors PDA LHR PDA LHB PDA LHG PDA LHY PDA LHW ...

Page 28: ...onfiguration files for later use The meter connects to the PC via a provided micro USB cable and is powered by the USB connection so no additional power is needed during programming To download the latest MeterView XL programming software and manual visit predig com meterviewxl The meter should only be connected to a computer while it is located in a safe area The image in the software shows the p...

Page 29: ...rement the value of a digit or character selected with the Up Arrow button Press and hold the Right Arrow button to zero or clear digits characters while in data entry mode Press or hold the Up Arrow button to scroll backwards through the menus or to increment the value of a digit or character Press the Enter button to access a menu or to accept a setting or programmed digit character value Remote...

Page 30: ... input and display values OUTPUT Program the meter s available outputs OPEN COLLECTR Program the meter s open collector outputs OUTPUT1 Open collector 1 setup OUTPUT2 Open collector 2 setup DISABLE Disable the open collector Parameter Action Setting Description PULSE Program the open collector for pulse output ALARM Program the open collector for alarm output TIMER Program the open collector as a ...

Page 31: ...ber RESET Enable or disable the ability to reset the grand total ENABLE Enable grand total reset default DISABLE Disable grand total reset PERMLOCK Set grand total as non resettable CUTOFF Set low flow cutoff DISABLE Disable low flow cutoff ENABLE Enable low flow cutoff Parameter Action Setting Description FILTER Set noise filter value 1 0 SEC 1 second 2 0 SEC 2 seconds 4 0 SEC 4 seconds 8 0 SEC 8...

Page 32: ...hold 4 20 mA output HOLD Hold selected output HLD UNHLD Hold or un hold selected output DISABLE Disable the function key or digital input Parameter Action Setting Description RST FN Set the function key or digital input to reset a value RESET Reset min max or max min rate value R MIN MAX Reset max and min rate value RST T Reset the total RST GT Reset the grand total RST T GT Reset the total and gr...

Page 33: ...display TOTAL Display the total TOTAL U Display the total and its units alternating TOT TAG Display the total and its tag alternating T U RU Display the total its units and the rate units alternating GTOTAL Display the grand total GT UNITS Display the grand total and its units alternating GT TAG Display the grand total and its tag alternating GT U RU Display the grand total units and rate units al...

Page 34: ...d Changes to the settings are saved to memory only after pressing Enter F3 to confirm the setting or pressing Enter F3 at the SAVE screen when available SETUP INPUT SETUP OUTPUT SETUP ADVANCED SETUP DISPLAY OPEN COLLECTR DSPLY UNITS OUT RELAY OUT 4 20 mA OUT CONTROL DSPLY DEC PT DSPLY COMMA SCALE UNITS SCALE INPUT 1 SCALE DISP 1 SCALE INPUT 2 SCALE DISP 2 52 86 GAL Run Mode ENTER F3 MENU ENTER F3 ...

Page 35: ... display value If you have made a mistake or would like to enter a new value select the left most digit and press and hold the Right Arrow button until all digits reset to zero 3 Press the Enter button at any time to accept a setting or Menu button to exit without saving changes Note The underscore in the graphic below is provided to show which digit would be flashing DSP 1 00 000 00 DSP 1 00 000 ...

Page 36: ...y signal from 4 to 20 mA Reverse Scaling The meter can be scaled so that 4 mA represents the high end of the process value range being measured by the transmitter and 20 mA represents the low end of the process value range SETUP INPUT SCALE UNITS SCALE INPUT 1 SCALE DISP 1 TIME SECOND UNIT GAL S SECOND MINUTE HOUR DAY Rate Time Bases INP 1 04 000 INP 1 mA Flashes Units Momentarily DSP 1 00 000 00 ...

Page 37: ...st disable the totalizer See Disabling the Totalizer TOTAL on page 65 Setting Custom Units CUSTOM When the desired unit of measure is not available a custom unit may be programmed Select the CUSTOM menu to enter a custom unit name Text values are set using the Right and Up Arrow buttons Press Right Arrow to select next character and Up Arrow to increment character value The selected character will...

Page 38: ...play Features DISPLAY The meter s display functions may be programmed using the Display menu This menu consists of the following submenus Units Decimal Point Comma Bargraph Top and Bottom Changing the Engineering Units UNITS It is possible to change the display units without the need to re scale the meter When selecting a new unit from within the DISPLAY menu e g changing from gallons sec GAL s to...

Page 39: ...ely informative view of the process variable being monitored The following graphics show typical configurations Top Display Toggle Flow Rate and Rate Units Bottom Display Toggle Total Flow and Total Units Note To display units as GALLONS select custom units and enter the desired text Top Display Flow Rate Bottom Display Toggling Between Units and Tag Dual Scale Mode Top Display Toggle Rate and GPM...

Page 40: ...y 1 or 2 Timer Tag and rate units alternating Tag and total units alternating Off Blank Rate s percentage of max scale mA input value mA output value Programming the Bargraph The Loop Leader Rate Totalizers come equipped with a bargraph display for applications where a visual representation of the rate or total s percentage of full scale is desirable This feature can be changed to represent either...

Page 41: ...nly show options for the available outputs See Ordering Information on page 11 for details SETUP OUTPUT OPEN COLLECTR OUT RELAY OUT 4 20 mA OUT CONTROL OC OUT OUTPUT1 OC OUT OUTPUT2 RELAY OUTPUT1 RELAY OUTPUT2 RELAY INFO CTRL OC1 CTRL OC2 CTRL RELAY1 CTRL RELAY2 CTRL 4 20 mA ENTER F3 MENU F2 F1 F2 F1 F2 F1 ENTER F3 MENU F2 F1 F2 F1 4 20 RATE F2 F1 F2 F1 ENTER F3 MENU ENTER F3 MENU ENTER F3 MENU F2...

Page 42: ...output generates a pulse whenever the total is reset regardless of the reset method used The On time is programmable between 0 and 9 999 seconds The stopwatch output STPWATCH allows the open collector to be manually activated by starting the stopwatch The stopwatch count can be displayed on the top or bottom display The output may be disabled by selecting DISABLE The Open Collector Outputs are pro...

Page 43: ...ple if the k factor is 0 001 and the units are gallons one pulse will be generated for every 1 000 gallons The maximum frequency is 1 000 Hz Setting output 2 to quadrature will duplicate the other open collector output but lag by 90 degrees out of phase The other output should be programmed as desired for the quadrature output function and must be a pulse PULSE output selection The quadrature maxi...

Page 44: ...is the display value at which the alarm will turn off If the set point is lower than the reset point the alarm will be a low alarm if the set point is higher than the reset point the alarm will be a high alarm The digital input alarm will trigger whenever the digital input is triggered For both the rate and digital input alarms a delay before the alarm is turned on or off may be set as well as a f...

Page 45: ...econds This is the time it takes from selecting START to turning on the output and for how long the output is off in continuous mode Program the On Time ONTIME for the active low pulse from 1 second to 99 hours 59 minutes and 59 seconds pulse width This is the period of time for which the output will remain on Select Start START to begin outputting the constant timed pulse Select Stop STOP to end ...

Page 46: ...at different times throughout the day The stopwatch function is used to open and close a solenoid valve to know the exact amount of time needed to complete the desired sample Once this is determined the timer function can be used to automatically take a sample batch based on the time determined using the stopwatch function Setup Assign the following to Stopwatch Function Bottom display see pages 3...

Page 47: ...atch output STPWATCH allows the relay to be manually activated by starting the stopwatch The stopwatch count can be displayed on the top or bottom display The output may be disabled by selecting DISABLE During setup the relays do not follow the input and they will remain in the state found prior to entering the Relay menu SETUP OUTPUT OPEN COLLECTR OUT RELAY RELAY OUTPUT1 RELAY OUTPUT2 RLY 1 DISAB...

Page 48: ...oint is lower than the reset point the alarm will be a low alarm if the set point is higher than the reset point the alarm will be a high alarm If the alarm is set to total or grand total only a set point needs to be programmed The digital input alarm will trigger whenever the digital input is triggered For all alarms a delay before the alarm is turned on or off may be set as well as a failsafe fe...

Page 49: ...ds This is the time it takes from selecting START to turning on the output and for how long the output is off in continuous mode Program the On Time ONTIME for the active low pulse from 1 second to 99 hours 59 minutes and 59 seconds pulse width This is the period of time for which the output will remain on Select Start START to begin outputting the constant timed pulse Select Stop STOP to end outp...

Page 50: ... UP or DOWN The batch MAXIMUM is the max preset amount that can be batched Batching can be set to either manual or automatic operation MANUAL or AUTO If setting batching to automatic a delay before the next batch is started must be programmed The PRESET amount is the value at which the batch will stop and can be programmed up to the value assigned in the MAXIMUM menu An on and off delay may be set...

Page 51: ...he timer function can be used to automatically take a sample batch based on the time determined using the stopwatch function Setup Assign the following to Stopwatch Function Bottom display see pages 38 40 for details how to change the display Relay 1 see pages 42 47 how to change Open Collector and or Solid State Relay functionality F3 Start Stop see pages 63 64 for details on how to change the fu...

Page 52: ...or this display value This will provide a linearly scaled analog output Retransmit RETRANS This option will retransmit the 4 20 mA analog input without the need to scale the output Output Manual Control CONTROL The Control menu is used to control the open collector outputs 4 20 mA analog output or the relays manually ignoring the input Each open collector relay and analog output can be programmed ...

Page 53: ...ilter password function key programming and system settings Advanced Rate Setup ADV RATE The Advanced Rate menu contains options to apply input signal conditioning functions to the input and scale calibrate the input signal SETUP ADVANCED ADV RATE SYSTEM ADV TOTAL ADV GTOTAL CUTOFF FILTER USER PASSWRD ENTER F3 MENU F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 ADV RATE RATE FUNCTION RATE SCALE C...

Page 54: ...nk volume calculation Multi point linearization is part of the linear function selection Meters are set up at the factory for linear function with 2 point linearization The linear function provides a display that is linear with respect to the input signal Using MeterView XL MeterView XL makes programming the input signal conditioning functions quick and easy Go to the input scale menu and select t...

Page 55: ...quare Root Function Setup SCALE UNITS SCALE INPUT 1 GAL T L T IGAL T M3 T BBL T BUSH T cuYD T cuFt T cuIn T LiBBL T BBBL T HECtL T AF T CUSTOM T Rate Units INP 1 04 000 INP 1 mA Flashes Units Momentarily SCALE INPUT 2 RATE sqROOT RATE SCALE CAL SCALE RATE TIME SECOND UNIT GAL S ENTER F3 MENU ENTER F3 ENTER F3 ENTER F3 SCALE DISP 1 DSP 1 00 000 00 ENTER F3 INP 2 20 000 ENTER F3 SCALE DISP 2 DSP 2 0...

Page 56: ...rate is 3 508 MGD 3 Parshall Flume Discharge Table Formula CFS 0 9920 H1 547 GPM 445 2 H1 547 MGD 0 6411 H1 547 Where H Head in feet Table 12 3 Head Feet CFS GPM MGD 3 00 5 428 2436 3 508 ISCO Open Channel Flow Measurement Handbook 3rd edition With this information the PD4 6624 should be programmed in the following fashion This setup assumes the level transmitter is programmed to output 20 mA at t...

Page 57: ... T BUSH T cuYD T cuFt T cuIn T LiBBL T BBBL T HECtL T AF T CUSTOM T Rate Units INP 1 04 000 INP 1 mA Flashes Units Momentarily DSP 1 00 000 00 SCALE INPUT 2 INP 2 20 000 SCALE DISP 2 DSP 2 00 100 00 SAVE SETUP INPUT RATE EXPONENT 1 5000 EXPONENT RATE SCALE CAL SCALE RATE TIME SECOND UNIT GAL S ENTER F3 ENTER F3 ENTER F3 ENTER F3 ENTER F3 ENTER F3 F2 F1 ENTER F3 ENTER F3 ENTER F3 ENTER F3 ENTER F3 ...

Page 58: ...rView XL showing the linear points setup feature Up to 32 points can be selected SCALE UNITS SCALE DISP 1 TIME SECOND SECOND MINUTE HOUR DAY Rate Time Bases DSP 1 00 000 00 SCALE INPUT 2 INP 2 5 600 SCALE DISP 2 DSP 2 00 100 00 INP 3 RATE FUNCTION RATE LINEAR 12 NO PTS RATE SCALE CAL SCALE RATE ENTER F3 ENTER F3 ENTER F3 ENTER F3 ENTER F3 SCALE INPUT 1 INP 1 04 000 INP 1 mA Flashes Units Momentari...

Page 59: ...ed eight digits the truncated value will flash to indicate that it is not the complete value To display 13 digit grand total assigned the top and bottom display to grand total The reset menu is used to enable or disable the reset of the total and grand total Advanced Total Setup ADV TOTAL Non Resettable Grand Total The grand total reset may be permanently disabled by selecting YES at the PERMLOCK ...

Page 60: ... press the Right Arrow button to scroll to the Calibration menu CAL RATE and press Enter 2 Select the appropriate units for the desired process variable then press Enter For information on units see Available Engineering Units on page 37 3 The meter displays INP 1 Apply a known signal and press Enter The display will flash while accepting the signal 4 After the signal is accepted the meter display...

Page 61: ... kg CM2 kg M2 mBAr Bar PA hPA kPA MPA CUSTOM gm kg tonne oz 1b ton CUSTOM SECOND MINUTE HOUR DAY GAL T L T IGAL T M3 T BBL T BUSH T cuYD T cuFt T cuIn T LiBBL T BBBL T HECtL T AF T CUSTOM T Volume Units Height Units Pressure Units Weight Units Rate Time Bases Rate Units Temperature Units INP 1 04 000 INP 1 mA Flashes Units Momentarily DSP 1 00 000 00 SCALE INPUT 2 INP 2 20 000 SCALE DISP 2 DSP 2 0...

Page 62: ...the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 0 and 99 9 of full scal...

Page 63: ... password either by pressing and holding the Right Arrow button until all digits reset to zero or manually changing all of the digits to zero When the Enter button is pressed the meter will display UNLOCKED and will no longer require a password to access Programming Mode or a password to reset or change the total or grand total depending on which password was cleared Note If the meter is password ...

Page 64: ... OC2 Start stop open collector 2 timer RLY1 Start stop relay 1 timer RLY2 Start stop relay 2 timer START Start the selected timer output STOP Stop the selected timer output STR STP Start or stop the selected timer output BATCH FN Set the function key or digital input to batch control START Start a batch STOP Stop a batch STR STP Start or stop a batch PRESET Preset batch amount ALARM FN Set the fun...

Page 65: ...e digital mA meter on the second line of the display and press Enter 3 The display will show 20 mA The Loop Leader mA output should now be close to 20 mA Enter the actual value read by the digital mA meter on the second line of the display and press Enter 4 The Loop Leader will now calculate the calibration factors and store them 5 Press Menu to exit Disabling the Totalizer TOTAL The totalizer can...

Page 66: ...al Calibration menu is part of the Advanced menu Internal Calibration is performed as follows 1 Press the Menu button to enter Programming Mode 2 Press the Up Arrow button twice and press Enter to access the Advanced menu 3 Press the Up Arrow button and press Enter to access the System menu 4 Press the Up Arrow button and press Enter to access the ICAL menu 5 The meter displays low input current m...

Page 67: ...otal Continue pressing to cycle through max min rate and total displays Press to access the Reset menu Press F1 to scroll through the options Press F3 to reset the currently displayed parameter Press to acknowledge all manually resettable relays or open collectors Press to lock unlock the display value after pressing the F1 key Function Keys Operation During operation the programmable function key...

Page 68: ...ent resetting the total or grand total unless a password is entered Grand total reset may be disabled through the meter interface and it may also be permanently disabled See Enabling Password Protection PASSWRD on page 62 for details Runtime Cycle Count INFO The relay information menu shows runtime and cycle count for each relay These values may be cleared at any time by selecting the Clear option...

Page 69: ...ng During a batch process only the pause stop functions are operational other buttons are deactivated Batch Control Operation Example The following example shows how two stage batch control functions with a Loop Leader This setup will establish a 55 gallon preset for the batch with a main valve high flow that will close at 50 gallons and a trickle valve low or restricted flow that will close at 55...

Page 70: ...o batch control The second relay may be programmed as a preclose relay or as another batching relay with its own preset amount RLY 1 BATCH BATCH COUNT BATCH MAXIMUM BATCH MODE BATCH PRESET COUNT UP COUNT DOWN MAX GAL MAX 000 100 00 Flashes Units MODE MANUAL MODE AUTO PSET GAL PSET 000 055 00 Flashes Units BATCH DELAY DELAY ON TIME 0000 SEC DELAY OFF TIME 0000 SEC DELAY 0060 SEC ENTER F3 MENU F2 F1...

Page 71: ...flow valve closes The fill rate of the tank slows as a result Completed Batch When the batch is complete the restricted flow valve closes If overrun occurs then the preset must be adjusted to compensate for the overrun The next batch will only start after the START button or F1 is pressed Overrun Correction To compensate for overrun in the previous batch adjust the preset to 54 90 so that the next...

Page 72: ...he batch total reaches a value of 50 00 Preset 55 00 Pre close 5 00 the full flow valve closes The fill rate of the tank slows as a result Completed Batch When the batch is complete the restricted flow valve closes If overrun occurs then the preset must be adjusted to compensate for the overrun Start Delay After the batch is completed the operator removes the full barrel and places an empty barrel...

Page 73: ...tory defaults To load factory defaults 1 Press the Menu button to enter Programming Mode 2 Press the Up Arrow button twice and press Enter to access the Advanced menu 3 Press the Up Arrow button and press Enter to access the System menu 4 Press the Right Arrow button and press Enter to access the Default menu 5 Press Enter twice in quick succession The meter will load default settings and restart ...

Page 74: ...ash rate FLASH ON Alarm Message MSG ON Message Text MSG EDIT ALARM 3 Sample Count TOTAL COUNT 1 000 gallons Parameter Display Default Setting Sample Time TOTAL TIME 10 seconds Batch Count BATCH COUNT Up Batch Max BATCH MAXIMUM 10 000 Batch Mode BATCH MODE Manual Batch Preset BATCH PRESET 1 000 Batch On Delay DELAY ON 0 seconds Batch Off Delay DELAY OFF 0 seconds Timer Off Delay OFF DLAY 1 minute T...

Page 75: ...f digits required for the scaled value does not exceed the maximum digits for the display line If it does try adjusting the decimal point location for less precision or changing the rate display to the bottom display Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and bypass values increase Display response is too slow Check filter and bypass...

Page 76: ...PD4 6624 PD4 6628 Loop Powered Flow Rate Totalizers Instruction Manual 76 Notes ...

Page 77: ...PD4 6624 PD4 6628 Loop Powered Flow Rate Totalizers Instruction Manual 77 ...

Page 78: ...5 8990 www predig com LIM4 6624_A SFT124 Ver 2 000 up 11 22 Contact Precision Digital Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com Sales Support Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com Place Orders Email orders predig com For the latest version of this manual please visit www predig com ...

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