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  5202V108-UK 3

Safety instructions

Definitions

Hazardous voltages

 have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC. 

Technicians

 are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in 

accordance with safety regulations. 

Operators

, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal 

operation.

Receipt and unpacking

Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing 
should always follow the device until this has been permanently mounted.

Environment

Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary, 
heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. 
All devices fall under Installation Category II, Pollution Degree 1, and Insulation Class II.

Mounting

Only technicians, who are familiar with the technical terms, warnings, and instructions in the manual and who are able to 
follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact 
your local distributor or, alternatively,  

PR electronics A/S

www.prelectronics.com

Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire 
cross section, protective fuse, and location. Descriptions of input / output and supply connections are shown in the block 
diagram and on the side label.

The following apply to fixed hazardous voltages-connected devices:
 

 The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and close to 
the device. The power switch should be marked with a label indicating that it will switch off the voltage to the device.

Year of manufacture can be taken from the first two digits in the serial number.

Calibration and Adjustment

During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the 
specifications of this manual. The technician must use tools and instruments that are safe to use.

Normal operation

Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of 
personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.

Cleaning

When disconnected, the device may be cleaned with a cloth moistened with distilled water.

Liability

To the extent the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR 
electronics A/S that would otherwise exist according to the concluded sales agreement.

Summary of Contents for 5202

Page 1: ...PERFORMANCE MADE SMARTER Product Manual 5202 Pulse isolator TEMPERATURE I S INTERFACES COMMUNICATION INTERFACES MULTIFUNCTIONAL ISOLATION DISPLAY No 5202V108 UK From serial no 030481661 ...

Page 2: ...nication interfaces that can access your PR installed base of products All the interfaces are detachable have a built in display for readout of process values and diagnostics and can be configured via push buttons Product specific functionality includes communication via Modbus and Bluetooth and remote access using our PR Process Supervisor PPS application available for iOS and Android Our display...

Page 3: ...ions 5 Technical characteristics 5 Mounting installation 5 Applications 6 Order 7 Electrical specifications 7 Jumper programming 9 Function description 9 Block diagram 5202A1 and 5202A2 10 Block diagram 5202A4 10 Block diagram 5202B1 and 5202B2 11 Block diagram 5202B4 11 Connections 12 UL Control Drawing 5202QU01 13 Document history 14 ...

Page 4: ...tions should only be carried out on a disconnected device and under ESD safe conditions Dismantlement of the device for setting of DIP switches and jumpers General mounting connection and disconnection of wires Troubleshooting the device Repair of the device replacement of circuit breakers must be done by PR electronics A S only Warning 5202B4 To keep the safety distances one relay must not be con...

Page 5: ...ectronics com Mounting and connection of the device should comply with national legislation for mounting of electric materials i e wire cross section protective fuse and location Descriptions of input output and supply connections are shown in the block diagram and on the side label The following apply to fixed hazardous voltages connected devices The max size of the protective fuse is 10 A and to...

Page 6: ...t the connectors with hazardous voltages Picture 1 The device is detached from the DIN rail by moving the bottom lock down Picture 2 Then by lifting the upper lock and pulling the front plate simultaneously the PCB is removed Switches and jumpers can now be adjusted ...

Page 7: ...te outputs A cable error alarm can be detected on a separate output Technical characteristics PR5202A1 A2 B1 and B2 have relays with change over contacts or open NPN collectors For 5202B1 and B2 these are available in the safe area PR5202A4 and B4 have 4 SPST relays which are activated simultaneously two and two Each relay can be programmed to the function N O or N C For 5202B4 the relays are avai...

Page 8: ...6 5202V108 UK Applications Rp Rs Supply Supply Supply Supply NAMUR sensors 1 NAMUR sensor Contact with cable error detection Contact Outputs Output Outputs Cable error Signal 2 outputs ...

Page 9: ...2A1 A2 B1 and B2 1 5 W 2 channels Internal consumption 5202A4 and B4 2 0 W 2 channels Max consumption 5202A4 and B4 2 0 W 2 channels Fuse 400 mA T 250 VAC Isolation voltage test operation 3 75 kVAC 250 VAC Auxiliary voltage NAMUR supply 8 VDC 8 mA Inputs Sensor types NAMUR acc to EN 60947 5 6 Mechanical contact Frequency range 0 5 kHz Pulse length 0 1 ms Input resistance 1 kΩ Trig level signal 1 2...

Page 10: ...0 6 VDC Io 13 8 mADC Po 38 mW Lo 160 mH Co 1 9 µF Observed authority requirements EMC 2014 30 EU LVD 2014 35 EU ATEX 2014 34 EU RoHS 2011 65 EU PELV SELV IEC 364 4 41 and EN 60742 Approvals UL UL 508 EAC TR CU 020 2011 I S Ex approvals ATEX DEMKO 99ATEX127186 UL UL 913 EAC Ex TR CU 012 2011 RU C DK GB08 V 00410 Functional Safety Hardware assessed for use in SIL applications FMEDA report www prelec...

Page 11: ...Mechanical contact with cable error detection in case of cable disconnection or short circuit when Rs and Rp are mounted on the contact 3 Mechanical contact with cable error detection in case of cable disconnection when Rp is mounted on the contact 4 Mechanical contact without cable error detection 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 N O N C N O N C N O N C N O ...

Page 12: ...ector output Direct Direct Inverted Cable error detection Cable error detection Inverted CH1 to CH2 43 53 42 52 41 51 Rp 15 k Rs 750 Ω Ω 31 33 3 3 2 2 1 1 JP12 JP22 JP11 JP21 V 3 2 1 3 2 1 3 2 1 3 2 1 Output Output 12 22 14 24 11 21 13 23 JP23 JP13 Error Error CH2 CH2 CH1 CH 1 CH 2 Power Rp 15 k Rs 750 Ω Ω Rp Rp Rs Rp Rp Rs 1 2 3 4 1 2 3 4 JP41 JP51 JP42 JP52 N O N C N O N C N O N C N O N C 5202A4...

Page 13: ...Inverted Cable error detection Cable error detection Inverted CH1 to CH2 Ex barrier Ex barrier 43 53 42 52 41 51 Rp 15 k Rs 750 Ω Ω 31 33 3 3 2 2 1 1 JP12 JP22 JP11 JP21 V 3 2 1 3 2 1 3 2 1 3 2 1 Output Output 12 22 14 24 11 21 13 23 JP23 JP13 Error Error CH2 CH2 CH1 CH 1 CH 2 Power Rp 15 k Rs 750 Ω Ω 5202B4 Rp Rp Rs Rp Rp Rs 1 2 3 4 1 2 3 4 JP41 JP51 JP42 JP52 N O N C N O N C N O N C N O N C CH1 ...

Page 14: ...2 24 23 21 22 24 23 23 21 22 23 21 22 Supply Outputs Channel 1 Channel 2 Channel 2 Inputs Channel 1 Contact Relay Open collector NPN Open collector NPN NAMUR sensor Contact cable error Contact cable error Contact Relay NAMUR sensor Contact cable error Contact cable error to be mounted on contact to be mounted on contact 5202A4 and B4 2 x Relay N O 2 x Relay N C 2 x Relay N C 2 x Relay N O 5202A1 A...

Page 15: ... µ µ µ µ 5202V108 UK 13 ...

Page 16: ...14 5202V108 UK Document history The following list provides notes concerning revisions of this document Rev ID Date Notes 108 1510 GOST approval replaced with EAC approval ...

Page 17: ...entation We are headquartered in Denmark and have offices and authorized partners the world over We are a local business with a global reach This means that we are always nearby and know your local markets well We are committed to your satisfaction and provide PERFORMANCE MADE SMARTER all around the world For more information on our warranty program or to meet with a sales representative in your r...

Page 18: ...andards for products communicating monitoring and connecting our customers process measurement points to their process control systems Our innovative patented technologies are derived from our extensive R D facilities and from having a great understanding of our customers needs and processes We are guided by principles of simplicity focus courage and excellence enabling some of the world s greates...

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