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Powtran PR5200 011G3, User Manual

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Powtran PR5200 011G3 User Manual Download Page 10

  Section III The Conditions of use and installation requirements 

6

 

018G3 

PR5200 

022G3 

22 

44 

- 

288 

146 

- 

159 

270 

115 

Ø8 

<4.8 

PR5200 

030G3 

30 

60 

- 

288 

146 

- 

159 

270 

115 

Ø8 

<4.8 

PR5200 

037G3 

37 

74 

- 

288 

146 

- 

159 

270 

115 

Ø8 

<4.8 

PR5200 

045G3 

45 

90 

- 

288 

146 

- 

159 

270 

115 

Ø8 

<4.8 

PR5200 

055G3 

55 

110 

- 

288 

146 

- 

159 

270 

115 

Ø8 

<4.8 

PR5200 

075G3 

75 

150 

5R2 

- 

350 

206 

- 

210 

330 

160 

Ø9 

<10 

PR5200 

090G3 

90 

180 

- 

350 

206 

- 

210 

330 

160 

Ø9 

<10 

PR5200 

115G3 

115 

230 

- 

350 

206 

- 

210 

330 

160 

Ø9 

<10 

PR5200 

132G3 

132 

264 

5R3 

- 

420 

256 

- 

250 

400 

210 

Ø9 

<18 

PR5200 

160G3 

160 

320 

- 

420 

256 

- 

250 

400 

210 

Ø9 

<18 

PR5200 

185G3 

185 

370 

- 

420 

256 

- 

250 

400 

210 

Ø9 

<18 

PR5200 

200G3 

200 

400 

- 

420 

256 

- 

250 

400 

210 

Ø9 

<18 

PR5200 

250G3 

250 

500 

5R4 

- 

490 

360 

- 

290 

465 

290 

Ø9 

<32 

PR5200 

280G3 

280 

560 

- 

490 

360 

- 

290 

465 

290 

Ø9 

<32 

PR5200 

320G3 

320 

640 

- 

490 

360 

- 

290 

465 

290 

Ø9 

<32 

PR5200 

400G3 

400 

800 

- 

490 

360 

- 

290 

465 

290 

Ø9 

<32 

PR5200T 

132G3 

132 

264 

5R3T 

530 

460 

300 

245 

191 

435 

240 

Ø9 

<22 

PR5200T 

160G3 

160 

320 

PR5200T 

185G3 

185 

370 

PR5200T 

200G3 

200 

400 

PR5200T 

250G3 

250 

500 

5R4T 

565 

490 

350 

245 

191 

465 

290 

Ø9 

<22 

PR5200T 

280G3 

280 

560 

PR5200T 

320G3 

320 

640 

PR5200T 

400G3 

400 

800 

3-3-2.

 

PR5200C  series  integrative  machine  appearance  and  installation  dimensions, 
the  standard  factory  configuration  is  three  input  and  three  out.Wall-mounted 
size chart(6R1-6R3). 

Summary of Contents for PR5200 011G3

Page 1: ... the company if you have difficult questions during the use of the soft starter our professional staff is willing to serve for you Please leave this manual to the end user and keep it in good condition for the future maintenance and other application occasions Please fill in the warranty card then fax to the distributor or fax to Powtran if there is quality problem during the warranty period Durin...

Page 2: ... of use of the soft starter 4 3 2 The installation requirements of the soft starter 4 3 3 The appearance and installation dimension of the soft starter 5 Section IV Main circuit and terminal wiring 8 4 1 The basic wiring diagram of the soft starter 8 4 2 Instruction of soft starter terminal wiring 8 4 3 PR5200C series integrative machine wiring diagram 10 4 4 PR5200C external terminal description ...

Page 3: ...cation 22 7 1 Power test running 22 7 2 PR5200 C Series soft starter starting mode and application 23 7 3 PR5200 C series soft starter s stop mode and application 25 7 4 Special application 26 7 5 Application examples 26 Section VIII Fault causes and treatment 28 Section IX Soft start model specifications and options 30 Section X Quality Assurance 31 POWTRAN Technology Product Warranty Card 33 ...

Page 4: ...r must match with the soft starter Prohibit to connect the capacitors in soft starter output terminal U V W The bare terminals must be wrapped by insulating tape after installation Soft starter or related equipment should be reliable grounding Input power must be cut off when equipment maintenance Do not disassemble modify maintenance of this product personally Only trained people are allowed to o...

Page 5: ...unable to realize by traditional starting equipment Fourth to have six unique start up modes adapts to the complex conditions of motor and load to perfect start effect Fifth has the perfect and reliable protection function effectively protect the motor and the related production equipment use safety Sixth motor soft starter intelligence and network technology application makes motor control techno...

Page 6: ...software copyright Proprietary motor starting and protection technology Unique testing debugging equipment and process Swift thoughtful after sales service Reliable performance and quality lay the foundation of excellent service Provide excellent perfect supporting design scheme Timely and thoughtful use consultation Continuously improve product performance according to user opinion ...

Page 7: ...guration 2 special 2 configuration Machine code a General omit C Integrative machine Function code G Gerneral Output configuration 0 General configuration omit 2 2 The steps of open package inspection Each PR5200 C series soft starter is under strict inspection and testing before they leave the factory Users received the products and unpacked please follow the inspection steps if found problem ple...

Page 8: ...elevation 3000 meters the environment Temperature between 25 40 relative humidity below 90 RH no dewing no inflammable no explosive no corrosive gas easily have no electrical conductivity dust indoor and ventilated good vibration is less than 0 5 G place We can offer under special conditions of use products such as the explosion proof type low temperature high pressure type type soft starter its u...

Page 9: ...rter PR5200 series 75kW 400kW soft starter the standard factory configuration is three input and six out The rated power and rated current is max rated value of soft starter Usually matching the corresponding parameter of motor shall not be more than this value W b a d b W d L L1 a H H1 Model Rated Power KW Rated current A Base No Dimension Installation Net kg L1 L W H1 H a b d PR5200 5R5G3 5 5 11...

Page 10: ... 400 210 Ø9 18 PR5200 185G3 185 370 420 256 250 400 210 Ø9 18 PR5200 200G3 200 400 420 256 250 400 210 Ø9 18 PR5200 250G3 250 500 5R4 490 360 290 465 290 Ø9 32 PR5200 280G3 280 560 490 360 290 465 290 Ø9 32 PR5200 320G3 320 640 490 360 290 465 290 Ø9 32 PR5200 400G3 400 800 490 360 290 465 290 Ø9 32 PR5200T 132G3 132 264 5R3T 530 460 300 245 191 435 240 Ø9 22 PR5200T 160G3 160 320 PR5200T 185G3 18...

Page 11: ...250 10 PR5200C 075G3 75 150 6R2 980 534 278 852 275 12 PR5200C 090G3 93 180 980 534 278 852 275 12 PR5200C 115G3 115 230 980 534 278 852 275 12 PR5200C 132G3 132 264 980 534 278 852 275 12 PR5200C 160G3 160 320 6R3 1000 590 300 939 370 12 PR5200C 185G3 185 370 1000 590 300 939 370 12 PR5200C 200G3 200 400 1000 590 300 939 370 12 PR5200C 250G3 250 500 GGD 柜 1800 800 600 650 540 16 PR5200C 280G3 280...

Page 12: ...minal wiring by 14 small terminals derivation including input output control lines and analog output signal lines 4 1 The basic wiring diagram of the soft starter 4 2 Instruction of soft starter terminal wiring Output terminal like chart 4 2 illustration PR5200 Series Soft Starter 3phase power input Keyboard control M 3phase asynchronous mouse cage motor Braker QF chart4 1 Connector KM Note six co...

Page 13: ...ly work If Terminal 7 disconnect with terminal 10 softstart will transient stop and show error This terminal can be controled by normal close output terminal of outside protection device set PA to 0 primary protection this terminal funtion is prohibited 4 2 5 Terminal 8 9 10 is for wiring of outside control start stop button There are two type wiring way 3 lines and 2 lines to choose proper way ac...

Page 14: ...magnetic contactor 2 4 6 U V W 2 4 6 07 08 09 10 10 11 12 G 01 02 03 04 05 06 M A anolog output DC 0 20mA KH transient stop stop start common KM N或L1 A1 A2 bypass output PR5200 series soft starter Delay output error output FU KM 13 14 B A Communication terminal 4 3 PR5200C series integrative machine wiring diagram ...

Page 15: ...losed when the soft starter normal open contact capacity is AC 250V 5A 4 4 3 Terminal 11 12 as 0 to 20mA 4 to 20mA DC analog output use for real time monitoring current when the full scale is 20mA the instruction motor current is four times as the soft starter nominal rated current you can external 0 to 20mA 4 to 20mA DC ammeterto observate the output load resistance max value is 300 ohm Remark th...

Page 16: ...ain circuit and terminal wiring 12 start control panel temperature controlled switch delay output fault output instant stop start analog output 0 20mA 4 20mA operation keyboard breaker soft starter circuit diagram ...

Page 17: ...ntage Second Error light Bypass light Colon blank Ready light Three digitals Two position function code Parameter Alternation Key acc reduction key parameter setting shift key Rapid select confirm parameter setting Running Key Stop reset key JP3E5200D keyboard diagram Ampere Percentage Second Error light Bypass light Colon blank Ready light Three digitals Two position function code Parameter Alter...

Page 18: ... display HX XXX press the Set key or stop key to exit In setting state press the set key to save the new setting of data and to exit the setting state 5 1 6 Acceleration deceleration key in the setting menu when the colon does not flash press the acceleration or deceleration key to change the function number when colon flashes press the acceleration or deceleration key to change the data press on ...

Page 19: ...tage 30 70 30 Voltage slope model is effective the starting voltage of current mode is 40 P1 Soft starting time 2 60S 16S Limiting current mode does not work P2 Soft stop time 0 60S 0S Setting 0 means free stopping please set 0 for one with two onnections P3 Start delay 0 999S 0S With a countdown delay set to 0 without delay starting immediately P4 Language selection 0 1 0 0 for Chinese display 1 ...

Page 20: ... 0 40S 3S Used to set bypass time delay PL Three phase unbalance 0 1 1 0 is prohibited 1 is allowed PM Current regulation rate 50 150 100 Used to adjust the current value of the display PN Voltage regulation rate 50 150 100 Used to adjust the display voltage value Note 1 set the P6 load adjustment rate is calculated based on the load weight of the motor in the number of PP based on the calculation...

Page 21: ...preparation state of soft starter can start the motor in this state programmable output is in the failure state which indicates the fault of the motor Err05 Err06 Err07 Err08 Err12 Err15 which is different from the function of fault output terminals running state refers to non preparation or fault condition which includes 3 process of start bypass soft stop 2 When PE 9 the reset state of the progr...

Page 22: ...s for 45A 380V H1 E05 Last occurred fault information Err05 H2 E01 There had been a fault information Err01 H3 E06 There had been a fault information Err06 H9 E00 There was no fault information Uer3 0 The software version of this product is Ver3 0 With the software upgrade version with the increase LXXXX Total number of successful starting RUNXX The spending time seconds of last soft starting star...

Page 23: ... protection time see table 6 1 6 1 6 Running overload protection time to set the P6 load regulation rate as the benchmark for anti time thermal protection protective tripping time curve as shown in Figure 6 1 6 1 7 The protection lag time of much too low supply voltage when the power supply voltage is lower than the 40 of limit the protection time 0 5 seconds or the protection time 3 seconds if it...

Page 24: ...nction The difference is the time curves of motor overloaded thermal protection are not the same The time parameters of motor thermal protection are as Table 6 1 and Chart 6 1 3 High level of protection standards is stringent at start Other protection features parameters keep the same with standard protection set 6 2 2 Protection level and thermal protection time according to PA setting is as the ...

Page 25: ...Section Ⅵ Protection and description 21 Protection tripping time curve thermal state ...

Page 26: ...er test running Test running Make sure the supplying power voltage is in the rated input voltage range of soft starter Follow 4 1 wiring diagram of soft starter make sure phase sequence connection of the bypass contactor is correct then power is on Setting PP according to the input rated current of the motor plate Press the Run Key to starting motor The direction of motor rotation is correct To st...

Page 27: ... status indicator on the middle panel lights that proves the bypass is in running status If at this time the motor stop by bypass contactor without actuation y ou should check the bypass contactor and associated wiring connection 7 2 PR5200 C Series soft starter starting mode and application PR5200 C series soft starter has Seven models to suit a variety of complex starter motor and load condition...

Page 28: ...e standard experimental conditions control parameters PR5200 C series soft starter is based on this parameter benchmark by controlling the output voltage make the motor speed up in a smooth start up process not a mechanical control regardless of time t Acceleration is smooth In view of this when the load is light set the start time often less than the starting time as long as a smooth start is nor...

Page 29: ...nd load conditions vary 7 2 6 Monitor start mode Started in this mode will run in direct starting can monitor the operation of the motor current and other parameters when running overload overvoltage or undervoltage fault output 5 6 terminal to cut output also shows the corresponding fault information 7 3 PR5200 C series soft starter s stop mode and application PR5200 C series soft starters there ...

Page 30: ...arter can start with two speed motor before changing from low speed to high speed must be solved by delayed magnetic period to avoid a very large reverse current between the line and the motor 7 4 3 Long cable As the resistance of the cable causes a very long motor cables could cause voltage landing if the voltage drop is very obvious it will affect the current consumption and starting torque when...

Page 31: ... maximum current limit Limit Start Ball 30 60 4 4 5 Fans 26 30 4 3 5 Centrifugal pump 16 40 4 2 5 Piston compressor 16 40 4 3 Enhance the mechanical 16 60 4 3 5 Mixer 16 50 4 3 Crusher 16 50 4 3 5 Screw compressor 16 40 4 3 Screw conveyor 20 40 4 2 Light load motor 16 30 4 3 Belt conveyors 20 40 4 2 5 Heat pump 16 40 4 3 ...

Page 32: ... input or main circuit failure whether the bypass contactor is stuck in the closed position and whether the SCR is in open circuit and so on Err06 Three phase unbalanced Check whther the input three phase power supply and the load motor is normal Err07 Start over current Whether the load is too heavy or motor power does not match with soft starter Err08 Running overload protection Whether the load...

Page 33: ... 29 Note some fault phenomena are interrelated as the report Err02 may be related with soft starter overheating or load short current so when checking fails consideration should be comprehensive accurately determine the point of failure ...

Page 34: ... 11 22 32A 40A 6mm2 Cable PR5200 015G3 15 30 40A 63A 10mm2 Cable PR5200 018G3 18 37 50A 63A 10mm2 Cable PR5200 022G3 22 44 63A 63A 16mm2 Cable PR5200 030G3 30 60 80A 100A 25mm2 Cable PR5200 037G3 37 74 100A 160A 35mm2 Cable PR5200 045G3 45 90 125A 160A 35mm2 Cable PR5200 055G3 55 110 160A 160A 35mm2 Cable PR5200 075G3 75 150 180A 250A 30 3mm2 Cable PR5200 090G3 90 180 225A 250A 30 3mm2 Cable PR520...

Page 35: ...re 2 2 Users without permission to repair or alteration caused by product failure 2 3 Users beyond the standard specifications require the use of the inverter caused by product failure 2 4 Users to buy and then fell loss or damage caused by improper handling 2 5 Because the user use environment device caused by aging lead to product failure 2 6 Due to the fault cause of earthquake fire lightning w...

Page 36: ...Section IX Soft start model specifications and options 32 ...

Page 37: ...e card in the warranty period if he product has quality problem caused by the hardware malfunction during the normal using condition the company will be responsible for free maintenance Product type Producing number Warranty Period Purchasing date _____ Day _____ Month _____ Year Invoice No Customer Name Or Company Name Address Postcode Tel Fax Dealers Name Address Postcode Tel Fax Dealers Seal ...

Page 38: ...ion slow down power supply others What displays Alarm display with or without keyboard display output voltage YES NO Running after rest Yes No Resetting way Keyboard Panel Terminal Power Others The control terminal 01 02 03 04 05 06 07 08 09 10 11 12 Others Working hours frequency Installatio n place Whether the power is off Yes No Whether the machine is abnormal YES No Whether it has fault before...

Page 39: ...ce Agency Name Tel Address Postcode Maintenance bill number Maintenance staff sign The second time Maintenance Agency Name Tel Address Postcode Maintenance bill number Maintenance staff sign The third time Maintenance Agency Name Tel Address Postcode Maintenance bill number Maintenance staff sign ...

Page 40: ...ou need our services please visit the company website POWTRAN technology Http www powtran com technologies and services and Downloads section for information feedback 1 Download and update you product manual 2 Access to products technical information such as instructions size characteristics and frequently asked questions 3 Application Case Share 4 Technical consulting on line feedback 5 Feedback ...

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