background image

GRIP PRO INSTALLATION MANUAL

8

 26. Using new ring gear bolts, 

alternately tighten each ring gear bolt 

to the proper torque:

3/8” Bolts = 50 lb ft 

7/16” Bolts = 80 lb ft 

1/2” Bolts = 100 lb ft

27. For adjuster nuts, skip to Step 35.

28. Select two shims of approximate-

ly equal size whose total thickness 

is equal to the shim pack thickness 

determined in Step 21.

29. Place the differential assembly 

with the ring gear, bearing cups and 

shims into the differential housing. 

Install bearing caps and bolts in their 

proper position and tighten bolts. 

While tightening bearing cap bolts, 

continuously rock the ring gear back 

and forth to confirm backlash. If at any 

time the backlash becomes reduced 

to zero, remove bearing caps and ad-

just the shim packs by removing .010” 

from the ring gear side and adding 

.010” to the opposite side. Repeat 

as needed until both bearing caps 

can be torqued to the proper torque 

value and ring and pinion backlash is 

confirmed.

 

30. Rotate the differential case several 

revolutions to seat the bearings. 

Check the backlash as described in 

Step 6.

31. Compare the backlash reading 

to the original reading taken in Step 

6 and adjust as needed. To increase 

backlash, remove shim thickness 

from the ring gear side and add an 

equal amount of shim thickness to the 

opposite side. To decrease backlash, 

add shim thickness to the ring gear 

side and remove an equal amount 

of shim thickness from the opposite 

side.

Note:

 approximately .001” of shim 

equals .001” of backlash.

32. Once the correct backlash reading 

has been established, add .004” of 

shim thickness to both shim packs 

to preload the differential bearings. It 

will be necessary to drive the shims 

into position. Do not hit the bearing 

cups. It is advantageous to use a Case 

Spreader to install the differential.

33. Torque the bearing cap bolts 

to the proper value and rotate the 

differential case several revolutions 

to seat the bearings. Recheck the 

backlash and correct if necessary.

34. Skip to Step 47.

35. Place the differential assembly 

with ring gear and bearing cups into 

the differential carrier.

36. Apply a light coat of axle oil to the 

bearings and adjuster nut threads.

37. Install the bearing caps in their 

original position and hand tighten the 

bearing cap bolts.

38. Install the adjuster nuts (unless 

still in the differential housing) being 

careful not to cross thread the 

adjuster nuts causing thread damage.

39. With the adjuster nuts installed 

and the bearings in position, torque 

Summary of Contents for Grip Pro

Page 1: ...INSTALLATION MANUAL POWERTRAX COM ...

Page 2: ...S SUPPLIED MAY DIFFER THE TRADEMARKS OF OTHERS REFERRED TO HEREIN ARE OWNEDBYTHEIRRESPECTIVECOMPANIESANDARENOTAFFILIATEDINANYWAYWITHMIDWESTTRUCK AUTOPARTS INC GDP ISATRADEMARKAND WORLD AMERICAN MOTIVE GEAR MOTIVE GEAR PERFORMANCE EXCEL AND EZ LINK ARE REGISTERED TRADEMARKS OF MIDWEST TRUCK AUTO PARTS INC USEOFTHE INCONNECTIONWITHAMARKOFMIDWESTTRUCK AUTOPARTS INC INDICATESTHATTHEMARKISREGISTEREDINA...

Page 3: ...lical cut gears to transfer power to the wheel with the most traction Always use an 80W 90 mineral petroleum based gear oil with at least a GL 5 rating Synthetic oil and oils that contain friction modifiers are NOT recommended SPECIAL NOTES All Powertrax Grip Pro limited slip carriers require a certain amount of resistance with the ground to start to the power transfer A Grip Pro differential will...

Page 4: ...ring gear which determines the backlash of the ring and pinion set When installing a differential the backlash should be set to the original backlash setting measured prior to disassembly To increase the backlash adjust the shim packs or threaded adjusters to move the ring gear further away from the drive pinion gear To decrease backlash move the ring gear closer to the drive pinion gear Bearing p...

Page 5: ...e non C clip style do the following A Remove axle shaft bearing retaining plate nuts and remove the retaining plate B Use a slide hammer to remove the axle shafts Be careful not to damage the oil seals Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the axle shafts 5 For removable c...

Page 6: ...lot and remove 12 Remove anti lock brake tone wheel if applicable Consult vehicle service manual for proper procedure 13 Remove differential bearing cones from the differential using the proper bearing puller and adapter See Figure 3 14 Clean all parts in a suitable cleaning solvent and dry thoroughly Clean axle housing by pushing a clean rag through the axle tube with a wooden rod Push the rag fr...

Page 7: ...ck as necessary to create a slip fit of the differential into the differential housing A slip fit is the thickest shim pack that can be installed by hand with slight resistance It will be necessary to rotate the differential case after each shim thickness change to seat the bearings 22 Remove the differential from the differential housing Measure the combined thickness of the shims This total shim...

Page 8: ...n Step 6 and adjust as needed To increase backlash remove shim thickness from the ring gear side and add an equal amount of shim thickness to the opposite side To decrease backlash add shim thickness to the ring gear side and remove an equal amount of shim thickness from the opposite side Note approximately 001 of shim equals 001 of backlash 32 Once the correct backlash reading has been establishe...

Page 9: ...juster and tightening the RH adjuster the same amount Decrease backlash by loosening the RH adjuster nut and tightening the LH adjuster nut the same amount When making adjustments always make the final adjustment in the tightening direction For example if the adjuster need to be loosened one notch loosen it two notches and tighten it one When the proper backlash has been established install the ad...

Page 10: ...ing back into the side of the carrier Make sure snap ring is properly seated before continuing If your axles are non C clip style do the following 1 Install axle shaft bearing retaining plate and nuts Tighten nuts to proper torque Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the ...

Page 11: ...GRIP PRO INSTALLATION MANUAL 11 Figure 8 Figure 9 PLUG AXLE SPACER ...

Page 12: ...L NECESSARY SERVICING OR REPAIR The POWERTRAX parts warranty is voided if the part is used for competition or if it has been modified To make a warranty claim on parts used in non competitive applications distribu tors should contact POWERTRAX and individuals should contact their POWERTRAX dis tributor for a Return Goods Authorization RGA Number No returns will be accepted without an RGA Number Al...

Reviews: