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GRIP PRO INSTALLATION MANUAL

9

the bearing cap bolts to the proper 

torque value.

40. For Chrysler® 8-1/4” & 9-1/4”, skip 

to Step 46.

 

41. Loosen the RH adjuster nut 

(opposite the ring gear) until it is away 

from the bearing cup. Tighten the LH 

adjuster nut (ring gear side) until the 

ring gear is slightly forced into the 

drive pinion (zero backlash). Rotate 

the differential several revolutions to 

ensure no binding is present. Recheck 

RH adjuster nut to be sure that it is not 

against the RH bearing cup. Use an 

appropriate tool to turn adjuster nuts.

42. Install indicator as shown in 

Figure 

6

. Tighten RH adjuster nut until a case 

spread of .008 - .012 is measured. 

Rotate drive pinion several times in 

each direction to seat the bearings 

and to be sure that binding does not 

occur. It may be necessary to readjust 

the case spread by tightening the RH 

adjuster nut.

43. Measure the backlash as done 

in Step 6. If necessary, adjust the 

backlash until it matches the original 

reading taken in Step 6. Increase 

backlash by loosening the LH adjuster 

and tightening the RH adjuster the 

same amount. Decrease backlash 

by loosening the RH adjuster nut 

and tightening the LH adjuster nut 

the same amount. When making 

adjustments, always make the final 

adjustment in the tightening direction. 

For example, if the adjuster need 

to be loosened one notch, loosen 

it two notches and tighten it one. 

When the proper backlash has been 

established, install the adjuster nut 

locks.

44. Install third member into axle 

housing using a new gasket or silicone 

sealer and tighten nuts. Reinstall drive 

shaft.

45. Skip to Step 47.

46. For Chrysler® 8-1/4” and 9-1/4” 

applications, using tool C-4164, 

adjust the position of the differential 

until the proper backlash reading has 

been established. Refer to Step 6 for 

the backlash checking procedure 

and original backlash reading. 

Alternately tighten each adjuster nut 

and rotate the differential case several 

revolutions to seat the bearings. Being 

careful not to change the backlash, 

repeat until each adjuster nut has 

been tightened to 70 lb ft. Recheck 

backlash and correct if necessary. 

Install adjuster nut locks.

47. Install axle shafts into housing 

being careful not to damage the oil 

seals. If your axles have “C” clips, do 

the following:

Figure 6

Summary of Contents for Grip Pro

Page 1: ...INSTALLATION MANUAL POWERTRAX COM ...

Page 2: ...S SUPPLIED MAY DIFFER THE TRADEMARKS OF OTHERS REFERRED TO HEREIN ARE OWNEDBYTHEIRRESPECTIVECOMPANIESANDARENOTAFFILIATEDINANYWAYWITHMIDWESTTRUCK AUTOPARTS INC GDP ISATRADEMARKAND WORLD AMERICAN MOTIVE GEAR MOTIVE GEAR PERFORMANCE EXCEL AND EZ LINK ARE REGISTERED TRADEMARKS OF MIDWEST TRUCK AUTO PARTS INC USEOFTHE INCONNECTIONWITHAMARKOFMIDWESTTRUCK AUTOPARTS INC INDICATESTHATTHEMARKISREGISTEREDINA...

Page 3: ...lical cut gears to transfer power to the wheel with the most traction Always use an 80W 90 mineral petroleum based gear oil with at least a GL 5 rating Synthetic oil and oils that contain friction modifiers are NOT recommended SPECIAL NOTES All Powertrax Grip Pro limited slip carriers require a certain amount of resistance with the ground to start to the power transfer A Grip Pro differential will...

Page 4: ...ring gear which determines the backlash of the ring and pinion set When installing a differential the backlash should be set to the original backlash setting measured prior to disassembly To increase the backlash adjust the shim packs or threaded adjusters to move the ring gear further away from the drive pinion gear To decrease backlash move the ring gear closer to the drive pinion gear Bearing p...

Page 5: ...e non C clip style do the following A Remove axle shaft bearing retaining plate nuts and remove the retaining plate B Use a slide hammer to remove the axle shafts Be careful not to damage the oil seals Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the axle shafts 5 For removable c...

Page 6: ...lot and remove 12 Remove anti lock brake tone wheel if applicable Consult vehicle service manual for proper procedure 13 Remove differential bearing cones from the differential using the proper bearing puller and adapter See Figure 3 14 Clean all parts in a suitable cleaning solvent and dry thoroughly Clean axle housing by pushing a clean rag through the axle tube with a wooden rod Push the rag fr...

Page 7: ...ck as necessary to create a slip fit of the differential into the differential housing A slip fit is the thickest shim pack that can be installed by hand with slight resistance It will be necessary to rotate the differential case after each shim thickness change to seat the bearings 22 Remove the differential from the differential housing Measure the combined thickness of the shims This total shim...

Page 8: ...n Step 6 and adjust as needed To increase backlash remove shim thickness from the ring gear side and add an equal amount of shim thickness to the opposite side To decrease backlash add shim thickness to the ring gear side and remove an equal amount of shim thickness from the opposite side Note approximately 001 of shim equals 001 of backlash 32 Once the correct backlash reading has been establishe...

Page 9: ...juster and tightening the RH adjuster the same amount Decrease backlash by loosening the RH adjuster nut and tightening the LH adjuster nut the same amount When making adjustments always make the final adjustment in the tightening direction For example if the adjuster need to be loosened one notch loosen it two notches and tighten it one When the proper backlash has been established install the ad...

Page 10: ...ing back into the side of the carrier Make sure snap ring is properly seated before continuing If your axles are non C clip style do the following 1 Install axle shaft bearing retaining plate and nuts Tighten nuts to proper torque Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the ...

Page 11: ...GRIP PRO INSTALLATION MANUAL 11 Figure 8 Figure 9 PLUG AXLE SPACER ...

Page 12: ...L NECESSARY SERVICING OR REPAIR The POWERTRAX parts warranty is voided if the part is used for competition or if it has been modified To make a warranty claim on parts used in non competitive applications distribu tors should contact POWERTRAX and individuals should contact their POWERTRAX dis tributor for a Return Goods Authorization RGA Number No returns will be accepted without an RGA Number Al...

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