background image

GRIP PRO INSTALLATION MANUAL

3

IMPORTANT APPLICATION NOTE

    

Before installing the ring gear 

and pressing the bearings on to the 

differential, the following two (2) items 

need to be checked:

   1. Ensure that your axle shaft 

mates with the differential side gear. 

Some models have different spline 

counts depending on the year of 

manufacture.

   2. Check the differential flange 

position (bearing shoulder to flange 

face) to ensure that it is correct. You 

may compare it to your old one. The 

differential flange position depends 

only on the gear ratio that you are 

using. This flange position may 

change at certain gear ratios. Some 

aftermarket ring gear and pinion sets 

specify the differential case “series” 

that is required.

If you feel that you have the wrong 

differential for your application, 

contact your place of purchase and 

make the necessary arrangements 

to exchange the differential for the 

correct one.

Once the differential has had bearings 

and/or a ring gear installed, it can 

no longer be considered new and 

therefore cannot be exchanged for a 

new one.

IMPORTANT LUBRICANT NOTE

The Powertrax® Grip Pro™ limited-

slip differential design uses helical 

cut gears to transfer power to the 

wheel with the most traction. Always 

use an 80W-90 mineral/petroleum 

based gear oil with at least a GL-5 

rating. Synthetic oil and oils that 

contain friction modifiers are NOT 

recommended.

SPECIAL NOTES

   All Powertrax® Grip Pro™ limited slip 

carriers require a certain amount of 

resistance with the ground to start 

to the power transfer. A Grip Pro 

differential will not transfer power if 

the spinning wheel is off the ground. 

In this situation a light application 

of the brakes will generate enough 

resistance to transfer the power to the 

other wheel.

  

• Powertrax Grip Pro carriers can’t be 

interchanged between the front and 

rear differential.

 

• Chrysler® 8.75” Part# GT308730 

applications require the use of sealed 

non-adjustable wheel bearings and 

the following carrier bearings:  

 

LM104949 Cone

LM104912 Cup

• Dana® 35 Part# GT443527 

applications might require the pinion 

gear to be modified to clearance the 

carrier case. 

• Ford® 8” Part# GT108028 

applications might require the pilot 

bearing area to be modified to 

clearance the carrier case. GT108028 

requires the use of open type ring 

gear bolts part# D8OZ4216B and the 

following carrier bearings:

LM102949 Cone

LM102910 Cup

• Ford® 8.8” Part# GT108831 contains 

2 axle spacers. The shorter spacer is 

used for 1983-’86 models & the taller 

spacer is used for 1987-’14 models.

Summary of Contents for Grip Pro

Page 1: ...INSTALLATION MANUAL POWERTRAX COM ...

Page 2: ...S SUPPLIED MAY DIFFER THE TRADEMARKS OF OTHERS REFERRED TO HEREIN ARE OWNEDBYTHEIRRESPECTIVECOMPANIESANDARENOTAFFILIATEDINANYWAYWITHMIDWESTTRUCK AUTOPARTS INC GDP ISATRADEMARKAND WORLD AMERICAN MOTIVE GEAR MOTIVE GEAR PERFORMANCE EXCEL AND EZ LINK ARE REGISTERED TRADEMARKS OF MIDWEST TRUCK AUTO PARTS INC USEOFTHE INCONNECTIONWITHAMARKOFMIDWESTTRUCK AUTOPARTS INC INDICATESTHATTHEMARKISREGISTEREDINA...

Page 3: ...lical cut gears to transfer power to the wheel with the most traction Always use an 80W 90 mineral petroleum based gear oil with at least a GL 5 rating Synthetic oil and oils that contain friction modifiers are NOT recommended SPECIAL NOTES All Powertrax Grip Pro limited slip carriers require a certain amount of resistance with the ground to start to the power transfer A Grip Pro differential will...

Page 4: ...ring gear which determines the backlash of the ring and pinion set When installing a differential the backlash should be set to the original backlash setting measured prior to disassembly To increase the backlash adjust the shim packs or threaded adjusters to move the ring gear further away from the drive pinion gear To decrease backlash move the ring gear closer to the drive pinion gear Bearing p...

Page 5: ...e non C clip style do the following A Remove axle shaft bearing retaining plate nuts and remove the retaining plate B Use a slide hammer to remove the axle shafts Be careful not to damage the oil seals Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the axle shafts 5 For removable c...

Page 6: ...lot and remove 12 Remove anti lock brake tone wheel if applicable Consult vehicle service manual for proper procedure 13 Remove differential bearing cones from the differential using the proper bearing puller and adapter See Figure 3 14 Clean all parts in a suitable cleaning solvent and dry thoroughly Clean axle housing by pushing a clean rag through the axle tube with a wooden rod Push the rag fr...

Page 7: ...ck as necessary to create a slip fit of the differential into the differential housing A slip fit is the thickest shim pack that can be installed by hand with slight resistance It will be necessary to rotate the differential case after each shim thickness change to seat the bearings 22 Remove the differential from the differential housing Measure the combined thickness of the shims This total shim...

Page 8: ...n Step 6 and adjust as needed To increase backlash remove shim thickness from the ring gear side and add an equal amount of shim thickness to the opposite side To decrease backlash add shim thickness to the ring gear side and remove an equal amount of shim thickness from the opposite side Note approximately 001 of shim equals 001 of backlash 32 Once the correct backlash reading has been establishe...

Page 9: ...juster and tightening the RH adjuster the same amount Decrease backlash by loosening the RH adjuster nut and tightening the LH adjuster nut the same amount When making adjustments always make the final adjustment in the tightening direction For example if the adjuster need to be loosened one notch loosen it two notches and tighten it one When the proper backlash has been established install the ad...

Page 10: ...ing back into the side of the carrier Make sure snap ring is properly seated before continuing If your axles are non C clip style do the following 1 Install axle shaft bearing retaining plate and nuts Tighten nuts to proper torque Note Some axles use shims or adjuster nuts to set the axle shaft end play Refer to the vehicle service manual for the proper removal and installation procedures for the ...

Page 11: ...GRIP PRO INSTALLATION MANUAL 11 Figure 8 Figure 9 PLUG AXLE SPACER ...

Page 12: ...L NECESSARY SERVICING OR REPAIR The POWERTRAX parts warranty is voided if the part is used for competition or if it has been modified To make a warranty claim on parts used in non competitive applications distribu tors should contact POWERTRAX and individuals should contact their POWERTRAX dis tributor for a Return Goods Authorization RGA Number No returns will be accepted without an RGA Number Al...

Reviews: