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4”x 8” BELT/DISC SANDER PARTS LIST

12

1 BD4800001 Idler Drum

1

2 BD4800002 Set Screw

M5x6

2

3 BD4800003 Locating Ring 

2

4 BD4800004 Shock Ring 

2

5 BD4800005 Retaining Ring

2

6 BD4800006 Shaft

1

7 BD4800007 Hex Nut M6

1

8 BD4800008 Drum Support

1

9 BD4800009 Spring

1

10 BD4800010 Bolt

1

11 BD4800011 Nut

1

12 BD4800012 Fiber Hex Nut

1

13 BD4800013 Spring

1

14 BD4800014 Hex Head Bolt 

M6x25

1

15 BD4800015 Tension Lever 

1

16 BD4800016 Platen

1

17 BD4800017 Socket Head Bolt

M6x10

4

18 BD4800018 Lock Washer

6

4

19 BD4800019 Flat Washer 5 

ø15x1.2

2

20 BD4800020 Cross Recessed Pan Head Screw    M5x10

2

21 BD4800021 Socket Head Bolt 

M8x18

3

22 BD4800022 Hex Nut 

M8

3

23 BD4800023 Socket Head Bold

M6x16

2

24 BD4800024 Mount

1

25 BD4800025 Socket Head Bolt

M5x10

3

26 BD4800026 Bearing Plate 

1

27 BD4800027 Ball Bearing 6000-2RZ 

 

1

28 BD4800028 Set Screw 

M6x8

6

29 BD4800029 Drive Drum

1

30 BD4800030 Shaft

1

31 BD4800031 Wing Screw

M5x12

2

32 BD4800032 Flat Washer 5

ø15x1.2

2

33 BD4800033 Side Cover

1

34 BD4800034 Bracket

1

35 BD4800035 Work Stop

1

36 BD4800036 Cross Recessed Pan Head Screw  M6x10

2

37 BD4800037 Flat Washer 6

ø12x1.6

2

38 BD4800038 Dust Chute

1

39 BD4800039 Hex Nut

M6

1

40 BD4800040 Hex Bolt

M6x16

1

41 BD4800041 Ball Bearing 6002-2Z 

 

1

42 BD4800042 Pivot

1

43 BD4800043 Socket Head Bolt

M6x30

3

44 BD4800044 Set Screw

M10x8

1

45 BD4800045 Spring

1

46 BD4800046 Ball

ø8

1

47 BD4800047 Socket Head Bolt 

M8x25

1

48 BD4800048 Bracket

1

49 BD4800049 Pin

2

50 BD4800050 Base Cover

1

51 BD4800051 Hex Bolt 

M8x40

1

52 BD4800052 Hex Bolt

M8x25

1

53 BD4800053 Hex Nut

M8

2

54 BD4800054 Sponge Strip

2

55 BD4800055 Flat Washer 8

2

56 BD4800056 Socket Head Bolt 

M8x15

2

57 BD4800057 Pipe

1

58 BD4800058 Clip

1

59 BD4800058 Self-Tapping Screw 

ST4.8x13

2

60 BD4800060 Dust Chute

1

61 BD4800061 Flat Washer 4

ø9x0.8

4

62 BD4800062 Cross Recessed Pan Head Screw  M4x6

4

63 BD4800063 Retaining Ring

2

64 BD4800064 Set Screw 

M8x10

2

65 BD4800065 Pulley

1

66 BD4800066 Disc Guard

1

67 BD4800067 Socket Head Bolt

M5x25

2

68 BD4800068 Flate Washer 5 

ø10x1

2

69 BD4800069 Socket Head Bolt

M5x10

2

70 BD4800070 Impeller

1

71 BD4800071 Flat Washer 5

ø10x1

4

72 BD4800072 Socket Head Bolt

M5x10

4

73 BD4800073 Dust Chute Plate

1

74 BD4800074 Self-Tapping Screw

ST4.8x13

8

75 BD4800075 Dust Chute Plate Cover 

 

1

76 BD4800076 Set Screw 

M8x10

2

77 BD4800077 Disc

1

78 BD4800078 Abrasive Disc

1

79 BD4800079 Disc Cover

1

80 BD4800080 Cross Recessed Pan Head Screw  M5x12

5

81 BD4800081 Table

1

82 BD4800082 Left Joint

1

83 BD4800083 Flat Washer 5

ø10x1

2

84 BD4800084 Socket Head Bolt

M5x10

2

85 BD4800085 Bracket

1

86 BD4800086 Flat Washer 8

ø16x1.6

2

87 BD4800087 Socket Head Bolt

M8x10

2

88 BD4800088 Lock Knob

1

89 BD4800089 Flat Washer 6

ø12x1.6

1

90 BD4800090 Socket Head Bolt 

M5x10

1

91 BD4800091 Flat Washer 5

ø15x1.2

1

92 BD4800092 Pointer

1

93 BD4800093 Angle Scale 

1

94 BD4800094 Rod

1

95 BD4800095 Right Joint

1

96 BD4800096 Flat Washer 8

ø16x1.6

9

97 BD4800097 Socket Head Bolt

M5x6

9

98 BD4800098 Base

1

99 BD4800099 Foot A

2

100 BD4800100 Flat Washer 6

ø12x1.6

2

101 BD4800101 Socket Head Bolt

M6x16

2

102 BD4800102 Mount

1

103 BD4800103 Cross Recessed Pan Head Screw  M5x10

4

104 BD4800104 Base Cover

1

105 BD4800105 Foot B

2

106 BD4800106 Switch Box

1

107 BD4800107 Switch Plate

1

108 BD4800108 Switch

1

109 BD4800109 Hook

2

110 BD4800110 Cross Recessed Pan Head Screw  M5x10

4

111 BD4800111 Strain Relief

1

112 BD4800112 External Tooth Ratchet Washer 5

1

113 BD4800113 Flat Washer 5

1

114 BD4800114 Cross Recessed Pan Head Screw  M5x6

1

115 BD4800115 Power Cord

1

116 BD4800116 Dust Chute

1

117 BD4800117 Self-tapping Screw

ST4.2x10

1

118 BD4800118 Hex Nut

M6

1

Key No.

Part No.

Description

Specification

Qty  

Key No.

Part No.

Description

Specification

Qty  

Summary of Contents for BD4800 PRO

Page 1: ...H BUILT IN DUST COLLECTION 09 0909 QUESTION t t t You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com ...

Page 2: ... Abrasive Disc Attach the Table Assembly to Use with Sanding Disc Attach the Table Assembly to Use with Sanding Belt Attach Dust Collection Bag Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 6 ON OFF Switch Adjust Belt Tracking Mechanism Adjust Belt Assembly Position Adjust Table Tilt Angle Belt Sanding in Horizontal Position Operate Sanding Belt Operate...

Page 3: ...tors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricati...

Page 4: ... comes assembled as one unit Additional parts which need to be fastened to sander should be located and accounted for before assembling ITEM DESCRIPTION QUANTITY A Sander 1 B Dust Collection Bag 1 C Bag Clamp 1 D Mitre Gauge Assembly 1 E Table Assembly 1 F Disc 1 G Wrench 4 mm 1 H Wrench 6 mm 1 ASSEMBLY 2 Figure 1 B A C D E F G H ...

Page 5: ...able Assembly g onto the Supporting Rod d and position the table platform in level position Adjust the distance between the table platform and the Sanding Disc so it is 1 16 or less Do not allow the Sanding Disc to touch any part of the Table Assembly g Secure the Table Assembly g in position with the Bolt h Tighten the Bolt h against the flat surface of the Supporting Rod d Check that Table Assem...

Page 6: ...re 5 The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded Do not modify plug provided If it will not fit in outlet have proper outlet installed by a qualifi...

Page 7: ...tor has the following specifications Horsepower Peak HP 0 5 Voltage 120 Amp 5 5 Hertz 60 Phase Single RPM 3450 ELECTRICAL CONNECTIONS Turn the switch off and disconnect the machine from power source before performing any repair or maintenance work Some electrical wiring and connection work must be performed by a qualified electrician in accordance with local regulations Scheme of the motor and ele...

Page 8: ...justment switch the machine ON and OFF quickly and check the Sanding Belt a movement again Repeat the procedures to adjust the belt tracking until the Sanding Belt a is centered ADJUST BELT ASSEMBLY POSITION Refer to Figure 9 The Sanding Belt Assembly d is designed to function at any angle between horizontal and vertical position There are adjustable positive stops for both horizontal and vertical...

Page 9: ...tective eye wear Keep fingers away from abrasive surface and any moving parts Use Table to securely position the workpiece during operation Use Sanding Disc for small object only Use sanding disc to sand flat or convex surface Use only the Down Side of the disc surface This is the area of the disc surface where the moving disc going downward It is to the left of the operator Move workpiece across ...

Page 10: ...ort Rod and Table Assembly REPLACE SANDING DISC ABRASIVE Refer to Figure 14 Remove Table Assembly Remove Support Rod Remove all screws m and remove the Disc Cover l Peel off the used Sanding Disc Abrasive Clean the surface of the Aluminum Disc Use Solvent to remove excessive residual adhesive if necessary Peel off the protective paper on the back of the New Abrasive Disc n With the adhesive side f...

Page 11: ...r to clean painted parts rubber parts and plastic guards LUBRICATION A light coat of paste wax on the work table will make it easier to feed the workpiece and prevent rust KEEP TOOL IN REPAIR If power cord is worn cut or damaged in any way do not operate the machine Replace any worn damaged or missing parts Use parts listed to order parts Any attempt to repair motor may create a hazard unless repa...

Page 12: ... circuit breakers 1 Reduce workload on the power supply 2 Check power supply for proper voltage 3 Use line cord of adequate size or reduce length of wiring 4 Reduce load on motor 5 Inspect the connection in motor for loose or shorted connection 6 Replace with correct fuses or circuit Motor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows dow...

Page 13: ...4 X 8 DISC BELT SANDER PARTS ILLUSTRATION 11 ...

Page 14: ... Chute 1 61 BD4800061 Flat Washer 4 ø9x0 8 4 62 BD4800062 Cross Recessed Pan Head Screw M4x6 4 63 BD4800063 Retaining Ring 2 64 BD4800064 Set Screw M8x10 2 65 BD4800065 Pulley 1 66 BD4800066 Disc Guard 1 67 BD4800067 Socket Head Bolt M5x25 2 68 BD4800068 Flate Washer 5 ø10x1 2 69 BD4800069 Socket Head Bolt M5x10 2 70 BD4800070 Impeller 1 71 BD4800071 Flat Washer 5 ø10x1 4 72 BD4800072 Socket Head ...

Page 15: ...0129 Motor 1 130 BD4800130 Pin 10x20 1 131 BD4800131 Set Screw M8x10 2 132 BD4800132 Pulley 1 133 BD4800133 V Belt Z 570 1 134 BD4800134 Knob 1 135 BD4800135 Cross Recessed Pan Head Screw M6x10 1 136 BD4800136 Flat Washer ø4 1 137 BD4800137 Pointer 1 138 BD4800138 Miter Guage 1 139 BD4800139 Slide Bar 1 140 BD4800140 Flat Washer 6 ø12x1 6 1 141 BD4800141 L Allen Wrench 6mm 90x55 1 142 BD4800142 L ...

Page 16: ...the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service cen...

Page 17: ...direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC ma...

Page 18: ...Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060 ...

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