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SAFETY RULES

1

For your own safety, read and understand all warnings 

and operating instructions before using any tool or 

equipment.

Some dust created by operation of power tool contains 

chemicals known to the State of California to cause 

cancer, birth defects or other reproductive harm. 

To reduce your exposure to these chemicals, work in a 

well ventilated area and work with approved safety 

equipment. Always wear OSHA/NIOSH approved, 

properly fitting face mask or respirator when using such 

tools. 

Failure to follow these rules may result in serious personal 

injury. Remember that being careless for even a fraction 
of a second, can result in severe personal injury.

WORK PREPARATION 

•  Wear proper apparel. Do not wear loose clothing,

  gloves, neckties, rings, bracelets or other jewelry which  

  may get caught in moving parts of the tool. 

•  Nonslip protective footwear is recommended. Wear  

   protective hair covering to contain long  hair.  

•  Wear eye and hearing protection. Always use safety 

   glasses. Eye protection equipment should comply with 

   ANSI Z87.1 standards. Hearing equipment should 

   comply with ANSI S3.19 standards. 

•  Wear face mask or dust mask if operation is dusty. 

•  Be alert and think clearly. Never operate power tools    

  when tired, intoxicated or when taking medications that  

  cause drowsiness. 

WORK AREA PREPARATION 

•  Keep work area clean. Cluttered work areas and 

   benches invite accidents. 

•  Work area should be properly lighted. 

•  Do not use the machine in a dangerous environment.  

   The use of power tools in damp or wet locations or in 

   rain can cause shock or electrocution.

•  Three-prong plug should be plugged directly into 

   properly grounded, three-prong receptacle. 

•  Use the proper extension cord. Make sure your 

   extension cord is in good condition and should have a 

   grounding prong and the three wires of 

   extension cord should be of the correct gauge. 

•  Keep children and visitors away. Your shop is a poten-

   tially dangerous environment. Children and visitors can 

   be injured. 

 • Make your workshop childproof with padlocks, master 

   switches or remove switch keys to prevent any uninten-

   tional use of power tools. 

TOOL MAINTENANCE 

•  Turn the machine "OFF", and disconnect the machine 
   from the power source prior to inspection. 
•  Maintain all tools and machines in peak condition. Keep 
   tools sharp and clean for best and safest performance.
•  Follow instructions for lubricating and changing 
   accessories. 
•  Check for damaged parts. Check for alignment of 
   moving parts, binding, breakage, mounting and any 
   other condition that may affect tool's operation. 
•  Poorly maintained tools and machines can further 
   damage the tool or machine and/or cause injury. 
•  A guard or any other part that is damaged should be 
   repaired or replaced. Do not perform makeshift repairs. 

TOOL OPERATION 

•  Avoid accidental start-up. Make sure that the tool is in     

   the “OFF” position before plugging in.
•  Use the right tool for your job. Do not force your 

  tool or attachment to do a job for which it was not 

  designed.

•  Disconnect tool when changing parts. 

•  Don't force the workpiece on the machine. Damage to  

   the machine and/or personal injury may result.  

•  Never leave tool running unattended. Turn the power off  

  and do not leave tool until it comes to a complete stop. 

•  Do not overreach. Loss of balance can make you fall 

   into a working machine, causing injury.  

•  Never stand on tool. Injury could occur if the tool tips, or 

   if you accidentally contact the cutting tool. 

•  Know your tool. Learn the tool’s operation, application   

  and specific limitations before using it. 

•  Use a proper extension cord of the correct gauge. Your 

   extension cord should have a grounding prong, and 

   should be in good condition.

•  Handle workpiece correctly. Keep hands away from 

   moving parts.

•  Turn tool off if it jams. 

•  Always feed workpiece against the direction of the 

   sanding rotation. To maintain control, properly support 

   long or wide work-pieces. 

CAUTION:

 Think safety! Safety is a combination of opera-

tor common sense and alertness at all times when tool is 

being used.

Do not attempt to operate tool until it is completely 

assembled according to the instructions.

     WARNING

     WARNING

     WARNING

     WARNING

Summary of Contents for BD4800 PRO

Page 1: ...H BUILT IN DUST COLLECTION 09 0909 QUESTION t t t You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com ...

Page 2: ... Abrasive Disc Attach the Table Assembly to Use with Sanding Disc Attach the Table Assembly to Use with Sanding Belt Attach Dust Collection Bag Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 6 ON OFF Switch Adjust Belt Tracking Mechanism Adjust Belt Assembly Position Adjust Table Tilt Angle Belt Sanding in Horizontal Position Operate Sanding Belt Operate...

Page 3: ...tors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricati...

Page 4: ... comes assembled as one unit Additional parts which need to be fastened to sander should be located and accounted for before assembling ITEM DESCRIPTION QUANTITY A Sander 1 B Dust Collection Bag 1 C Bag Clamp 1 D Mitre Gauge Assembly 1 E Table Assembly 1 F Disc 1 G Wrench 4 mm 1 H Wrench 6 mm 1 ASSEMBLY 2 Figure 1 B A C D E F G H ...

Page 5: ...able Assembly g onto the Supporting Rod d and position the table platform in level position Adjust the distance between the table platform and the Sanding Disc so it is 1 16 or less Do not allow the Sanding Disc to touch any part of the Table Assembly g Secure the Table Assembly g in position with the Bolt h Tighten the Bolt h against the flat surface of the Supporting Rod d Check that Table Assem...

Page 6: ...re 5 The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded Do not modify plug provided If it will not fit in outlet have proper outlet installed by a qualifi...

Page 7: ...tor has the following specifications Horsepower Peak HP 0 5 Voltage 120 Amp 5 5 Hertz 60 Phase Single RPM 3450 ELECTRICAL CONNECTIONS Turn the switch off and disconnect the machine from power source before performing any repair or maintenance work Some electrical wiring and connection work must be performed by a qualified electrician in accordance with local regulations Scheme of the motor and ele...

Page 8: ...justment switch the machine ON and OFF quickly and check the Sanding Belt a movement again Repeat the procedures to adjust the belt tracking until the Sanding Belt a is centered ADJUST BELT ASSEMBLY POSITION Refer to Figure 9 The Sanding Belt Assembly d is designed to function at any angle between horizontal and vertical position There are adjustable positive stops for both horizontal and vertical...

Page 9: ...tective eye wear Keep fingers away from abrasive surface and any moving parts Use Table to securely position the workpiece during operation Use Sanding Disc for small object only Use sanding disc to sand flat or convex surface Use only the Down Side of the disc surface This is the area of the disc surface where the moving disc going downward It is to the left of the operator Move workpiece across ...

Page 10: ...ort Rod and Table Assembly REPLACE SANDING DISC ABRASIVE Refer to Figure 14 Remove Table Assembly Remove Support Rod Remove all screws m and remove the Disc Cover l Peel off the used Sanding Disc Abrasive Clean the surface of the Aluminum Disc Use Solvent to remove excessive residual adhesive if necessary Peel off the protective paper on the back of the New Abrasive Disc n With the adhesive side f...

Page 11: ...r to clean painted parts rubber parts and plastic guards LUBRICATION A light coat of paste wax on the work table will make it easier to feed the workpiece and prevent rust KEEP TOOL IN REPAIR If power cord is worn cut or damaged in any way do not operate the machine Replace any worn damaged or missing parts Use parts listed to order parts Any attempt to repair motor may create a hazard unless repa...

Page 12: ... circuit breakers 1 Reduce workload on the power supply 2 Check power supply for proper voltage 3 Use line cord of adequate size or reduce length of wiring 4 Reduce load on motor 5 Inspect the connection in motor for loose or shorted connection 6 Replace with correct fuses or circuit Motor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows dow...

Page 13: ...4 X 8 DISC BELT SANDER PARTS ILLUSTRATION 11 ...

Page 14: ... Chute 1 61 BD4800061 Flat Washer 4 ø9x0 8 4 62 BD4800062 Cross Recessed Pan Head Screw M4x6 4 63 BD4800063 Retaining Ring 2 64 BD4800064 Set Screw M8x10 2 65 BD4800065 Pulley 1 66 BD4800066 Disc Guard 1 67 BD4800067 Socket Head Bolt M5x25 2 68 BD4800068 Flate Washer 5 ø10x1 2 69 BD4800069 Socket Head Bolt M5x10 2 70 BD4800070 Impeller 1 71 BD4800071 Flat Washer 5 ø10x1 4 72 BD4800072 Socket Head ...

Page 15: ...0129 Motor 1 130 BD4800130 Pin 10x20 1 131 BD4800131 Set Screw M8x10 2 132 BD4800132 Pulley 1 133 BD4800133 V Belt Z 570 1 134 BD4800134 Knob 1 135 BD4800135 Cross Recessed Pan Head Screw M6x10 1 136 BD4800136 Flat Washer ø4 1 137 BD4800137 Pointer 1 138 BD4800138 Miter Guage 1 139 BD4800139 Slide Bar 1 140 BD4800140 Flat Washer 6 ø12x1 6 1 141 BD4800141 L Allen Wrench 6mm 90x55 1 142 BD4800142 L ...

Page 16: ...the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service cen...

Page 17: ...direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC ma...

Page 18: ...Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060 ...

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