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5

ASSEMBLY

Figure 10

Ground Outlet Box

3-Prong Plug

Grounding Prong

     WARNING

Do not permit fingers to touch the terminals of plug when
installing or removing from outlet. 
•  Inspect tool cords periodically, and if damaged, have 

repaired by an authorized service facility.

•  The conductor with insulation having an outer surface 

that is green with or without yellow stripes is the 
equipment-grounding conductor. If repair or replacement 
of the electric cord or plug is necessary, do not connect 
the green (or green and yellow) wire to a live terminal.

A temporary 3-prong to 2-prong grounding adapter (see 
Figure13) may be used to connect this plug to a matching 
2-conductor receptacle as shown in Figure 11. The 
temporary adapter should be used only until a properly 
grounded outlet can be installed by a qualified electrician.

Figure 11

Grounding
Means

Grounded outlet Box

Adapter

In Canada, the use of temporary adapter is not permitted 
by the Canadian Electric Code. Where permitted, the rigid 
green tab or terminal on the side of the adapter must be 
securely connected to a permanent electrical ground such 
as a properly grounded water pipe, a properly grounded 
outlet box or a properly grounded wire system.
•  Many cover plate screws, water pipes and outlet 

boxes are not properly grounded. To ensure proper 
ground, grounding means must be tested by a qualified 
electrician.

EXTENSION CORDS 

Use proper extension cords. Make sure the extension 
cord is in good condition. Use only 3-wire extension cords 
have 3-prong grounding type plugs and 3-pole receptacles 
which accept the tool plug. When using an extension cord, 
make sure to use one heavy enough to carry the current 
of the machine. An undersized cord will cause a drop in 
the voltage, resulting in loss of power and overheating. 
Use the table to determine the minimum wire size 
(A.W.G.) extension cord.

Extension Cord Length

Wire Size…………….. A.W.G. 
Up to 25 ft…………… 16 gauge

NOTE:

 

Using extension cords over 25 ft. long is not 

recommended.

MOTOR

The sander is equipeed with a 3 Amps motor. The 120
Volt motor has the following specifications::
Horsepower .................................................................. 1/3
Voltage .........................................................................120
Amp ..................................................................................3
Hertz ...............................................................................60
Phase .......................................................................Single
RPM ............................................................................3260

ELECTRICAL CONNECTIONS

•  Turn the switch off and disconnect the machine 

from power source before performing any repair or 
maintenance work.

•  Some electrical wiring and connection work must be 

performed by a qualified electrician in accordance with 
local regulations.

•  Scheme of the motor and electric wiring inside this 

machine is shown in Figure 12.

•  There is a green grounding wire fastened to the frame 

of the machine to provide Shock Protection. Do not 
disconnect the Grounding Wire from the frame.

•  The Motor is rated for use at 120 Volts.
•  Connect this machine to 3-Conductor Power outlet with 

appropriate rating only.

•  Use only 3-pronged Extension Power Cord with 

appropriate rating with this machine.

•  When changing the power cord, use only 3-pronged 

Power Cord with appropriate rating.

Figure 12

Summary of Contents for BD1030

Page 1: ...ll need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 x 30 BELT SANDER QUESTION 1 847 780 6120 ...

Page 2: ...l Preparation ASSEMBLY 2 Unpackaging Tool Needed Mounting the Sanding Belt Table Replacing the Sanding Belt Sanding Belt Tracking Adjustment Backstop Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 6 ON OFF Switch Surface Sanding On Sanding Belt End Sanding Belt Contour Sanding With The Belt MAINTENANC...

Page 3: ...grounding prong and should be of the correct gauge 1 SAFETY RULES Keep children and visitors away Your shop is a potentially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any unintentional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source...

Page 4: ...n the side belt guard Figure 2 Belt Guard Locking Knob Side Belt Guard ASSEMBLY 2 Take apart the locking lever assembly hex headed bolt washer splined shaft lever and screw with spring Figure 3 Screw and Spring Lever Washer Splined Shaft Hex headed Bolt Slide the sanding belt table into place with the adjusting slot over the hex head bolt Slide the washer onto hex head bolt Thread the splined shaf...

Page 5: ...s on the belt point in the same direction as the arrows on the sander Figure 7 Sanding Belt Belt Tracking Knob Wheel Wheel Wheel Turn the belt tracking knob clockwise until the belt tracks to the center of the wheels Replace the side guard and then spark guard Ensure the sanding belt table measures a maximum of 1 16 from the backstop To adjust see the To Adjust Sanding Belt Table paragraph in this...

Page 6: ...d the workbench 4 ASSEMBLY Figure 9 Bolt Workbench Rubber Washer Flat Washer Hex Nut Flat Washer Sander POWER SOURCE WARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position Running the unit on voltages which are not ...

Page 7: ...ian EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in the voltage resulting in loss of power and overh...

Page 8: ... belt conforms to a curved edge for sanding and polishing Remove the backstop See Backstop under Assembly Turn the sander ON and slowly feed it into the sanding belt MAINTENANCE WARNING For your own safety turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt sander GENERAL MAINTENANCE Before using check to mak...

Page 9: ... 2 Inspect all connections on motor for loose or shorted terminals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug t...

Page 10: ...1 x 30 BELT SANDER PARTS ILLUSTRATION 8 PARTS LIST 8 ...

Page 11: ...30019 Spark Shield 20 BD1030020 Washer Φ4 21 BD1030021 Screw M4X10 22 BD1030022 Spring 23 BD1030023 Washer Φ10 24 BD1030024 Bolt M10X30 Key Part Description Specification 25 BD1030025 Axle Seat 26 BD1030026 Spring Pin Φ3X18 27 BD1030027 Spring 28 BD1030028 Tension Handle 29 BD1030029 Spring 30 BD1030030 Washer Φ5 31 BD1030031 Lock E Ring Φ4 32 BD1030032 Motor Assembly 32 1 BD1030032 1 Motor 1 3HP ...

Page 12: ...he proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retailer and may not be transferred This warra...

Page 13: ...NOTE ...

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Page 15: ...NOTE ...

Page 16: ...Southern Technologies LLC 3816 Hawthron CT Waukegan IL 60087 ...

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