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GENERAL SAFETY RULES

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     WARNING

For your own safety, read and understand all warnings 
and operating instructions before using any tool or 
equipment.

     WARNING

The 1" belt sander can be used for processing wood and 
metal products. However, combining both wood dust 
and metal filings can create a FIRE HAZARD. Make 
certain dust collector is free of wood dust deposits before 
processing metal products.

     WARNING

Some dust created by operation of power tool contains 
chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm. To 
reduce your exposure to these chemicals, work in a well 
ventilated area and work with approved safety equipment. 
Always wear OSHA/NIOSH approved, properly fitting face 
mask or respirator when using such tools. 

     WARNING

Failure to follow these rules may result in serious personal 
injury. Remember that being careless for even a fraction 
of a second can result in severe personal injury.

WORK PREPARATION 

•  Wear proper apparel. Do not wear loose clothing, 

gloves, neckties, rings, bracelets or other jewelry which 

may get caught in moving parts of the tool. 

•  Nonslip protective footwear is recommended. Wear 

protective hair covering to contain long hair.  

•  Wear eye and hearing protection. Always use safety 

glasses. Eye protection equipment should comply with 

ANSI Z87.1 standards. Hearing equipment should 

comply with ANSI S3.19 standards. 

•  Wear face mask or dust mask if operation is dusty. 
•  Be alert and think clearly. Never operate power tools 

when tired, intoxicated or when taking medications that 

cause drowsiness. 

WORK AREA PREPARATION 

•  Keep work area clean. Cluttered work areas and 

benches invite accidents. 

•  Work area should be properly lighted. 
•  Do not use the machine in a dangerous environment. 

The use of power tools in damp or wet locations or in 

rain can cause shock or electrocution.

•  Three-prong plug should be plugged directly into 

properly grounded, three-prong receptacle. 

•  Use the proper extension cord. Make sure your 

extension cord is in good condition. It should have 

grounding prong and should be of the correct gauge. 

•  It should have a grounding prong and should be of the 

correct gauge. 

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SAFETY RULES

•  Keep children and visitors away. Your shop is a 

potentially dangerous environment. Children and visitors 

can be injured. 

•  Make your workshop childproof with padlocks, master 

switches or remove switch keys to prevent any 

unintentional use of power tools.

TOOL MAINTENANCE 

•  Turn the machine "OFF", and disconnect the machine 

from the power source prior to inspection. 

•  Maintain all tools and machines in peak condition. Keep 

tools clean for best and safest performance.

•  Follow instructions for lubricating and changing 

accessories. 

•  Check for damaged parts. Check for alignment of 

moving parts, binding, breakage, mounting and any 

other condition that may affect tool's operation. 

•  Poorly maintained tools and machines can further 

damage the tool or machine and/or cause injury. 

•  Keep guards in place. A guard or any other part that 

is damaged should be repaired or replaced. Do not 

perform makeshift repairs. 

TOOL OPERATION 

•  Avoid accidental start-up. Make sure that the tool is in 

the “OFF” position before plugging in.

•  Use the right tool for your job. Do not force your tool or 

attachment to do a job for which it was not designed. 

•  Use recommended accessories. Use of improper 

accessories may cause risk of injury to persons. 

•  Disconnect tool when changing parts.
•  Don't force the workpiece on the machine. Damage to  

the machine and/or injury may result.  

•  Never leave tool running unattended. Turn the power off 

and do not leave tool until it comes to a complete stop. 

•  Do not overreach. Loss of balance can make you fall 

into a working machine, causing injury.  

•  Never stand on tool. Injury could occur if the tool tips, or 

if you accidentally contact the cutting tool. 

•  Know your tool. Learn the tool’s operation, application 

and specific limitations before using it.  

•  Handle workpiece correctly. Keep hands away from 

moving parts.

•  Turn tool off if it jams.
•  Always feed workpiece against the direction of the 

sanding rotation. To maintain control, properly support 

long or wide work-pieces.

     CAUTION

Think safety! Safety is a combination of operator common 
sense and alertness at all times when tool is being used.

     WARNING

Do not attempt to operate tool until it is completely 
assembled according to the instructions.

SAVE ALL WARNINGS AND INSTRUCTIONS  

FOR FUTURE REFERENCE

Summary of Contents for BD1030

Page 1: ...ll need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 x 30 BELT SANDER QUESTION 1 847 780 6120 ...

Page 2: ...l Preparation ASSEMBLY 2 Unpackaging Tool Needed Mounting the Sanding Belt Table Replacing the Sanding Belt Sanding Belt Tracking Adjustment Backstop Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 6 ON OFF Switch Surface Sanding On Sanding Belt End Sanding Belt Contour Sanding With The Belt MAINTENANC...

Page 3: ...grounding prong and should be of the correct gauge 1 SAFETY RULES Keep children and visitors away Your shop is a potentially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any unintentional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source...

Page 4: ...n the side belt guard Figure 2 Belt Guard Locking Knob Side Belt Guard ASSEMBLY 2 Take apart the locking lever assembly hex headed bolt washer splined shaft lever and screw with spring Figure 3 Screw and Spring Lever Washer Splined Shaft Hex headed Bolt Slide the sanding belt table into place with the adjusting slot over the hex head bolt Slide the washer onto hex head bolt Thread the splined shaf...

Page 5: ...s on the belt point in the same direction as the arrows on the sander Figure 7 Sanding Belt Belt Tracking Knob Wheel Wheel Wheel Turn the belt tracking knob clockwise until the belt tracks to the center of the wheels Replace the side guard and then spark guard Ensure the sanding belt table measures a maximum of 1 16 from the backstop To adjust see the To Adjust Sanding Belt Table paragraph in this...

Page 6: ...d the workbench 4 ASSEMBLY Figure 9 Bolt Workbench Rubber Washer Flat Washer Hex Nut Flat Washer Sander POWER SOURCE WARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position Running the unit on voltages which are not ...

Page 7: ...ian EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in the voltage resulting in loss of power and overh...

Page 8: ... belt conforms to a curved edge for sanding and polishing Remove the backstop See Backstop under Assembly Turn the sander ON and slowly feed it into the sanding belt MAINTENANCE WARNING For your own safety turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt sander GENERAL MAINTENANCE Before using check to mak...

Page 9: ... 2 Inspect all connections on motor for loose or shorted terminals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug t...

Page 10: ...1 x 30 BELT SANDER PARTS ILLUSTRATION 8 PARTS LIST 8 ...

Page 11: ...30019 Spark Shield 20 BD1030020 Washer Φ4 21 BD1030021 Screw M4X10 22 BD1030022 Spring 23 BD1030023 Washer Φ10 24 BD1030024 Bolt M10X30 Key Part Description Specification 25 BD1030025 Axle Seat 26 BD1030026 Spring Pin Φ3X18 27 BD1030027 Spring 28 BD1030028 Tension Handle 29 BD1030029 Spring 30 BD1030030 Washer Φ5 31 BD1030031 Lock E Ring Φ4 32 BD1030032 Motor Assembly 32 1 BD1030032 1 Motor 1 3HP ...

Page 12: ...he proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retailer and may not be transferred This warra...

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Page 16: ...Southern Technologies LLC 3816 Hawthron CT Waukegan IL 60087 ...

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