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M-Drive | SERVICE MANUAL

IMPORTANT SAFETY ADDENDUM

The aim of this addendum is to describe the safety precautions to be undertaken when servicing any Powersoft amplifier/module.

WE RECOMMEND THAT ALL SERVICE OPERATIONS ARE CARRIED OUT BY A TRAINED TECHNICIAN

IF NOT EXPLICITLY STATED OTHERWISE, DISCONNECT THE AMPLIFIER FROM THE MAINS.

Common signs description:

The following is a description of all the warning signs that are commonly implemented throughout our range of products, and those that 
are mandatory in every service station or workplace.

Label

Meaning

General Danger

Danger: High Voltage

Danger: Hot Surface

Danger: Electrostatic Discharge (ESD)

Electrical Grounding Point

Protective Footwear Must be Worn

Observe precaution for handling Electrostatic 

Discharge sensitive devices

Safety precautions:

We recommend to follow all precautions stated by the law while 
handling sensitive electrical components.

All of the servicing work must be carried in a EPA ESD compliant 
environment, with the exception of the mere handling of the mechanical 
parts.

An ESD protected workstation consists in:

• 

Static-Dissipative working surface connected to the EBP (Farnell  1503198)

• 

Wrist-chord and wrist band connected to the EBP (Farnell 1546970)

The technician must wear:

• 

Protective Footwear

• 

ESD EPA clothing (Farnell 1735510)

• 

Static dissipative gloves (Farnell 1503210)

ALWAYS DISCHARGE THE INTERNAL CAPACITORS BANK PRIOR TO SERVICING THE AMPLIFIER

The following pictures portray the minimum ESD-Protected setup, 
including static dissipative working surface and wristband connected 
to an Earth Bonding Point connected to the ground.

Summary of Contents for M-Drive

Page 1: ...M Drive Service Manual Keep this manual for future reference 2016 Powersoft powersoft_MDrive_servman_en_v0 6...

Page 2: ...Intentionally left blank...

Page 3: ...to change without notice For the latest release please refer to the online version available on www powersoft audio com INDEX Tools 1 Testing Equipment 4 2 Removing the Module s Cover 5 3 Main Board...

Page 4: ...NOT INCLUDED IpalMod Pressure Sensor CB000589 R DigiMod Mains DC Cable CB000684 R DigiMod PFC2 PFC4 MDRIVE PSU AUX Voltage Cable 1 Testing Equipment KT000291 Interface Board KT000193 IpalMod Interface...

Page 5: ...unclipping it from the retaining brackets Fig 1 Fig 2 Using a PH1 Phillips Head Screwdriver unscrew all 8 screws highlighted on Fig 2 Note that one of the screws could be hidden underneath the label G...

Page 6: ...PL2 connector on the module and replicate the connections on the portrayed External Power Supply Slowly increase the output voltage on the power supply to 12Vdc and 12Vdc Fig 5 Check the absorption f...

Page 7: ...7 M Drive SERVICE MANUAL INDEX 5 00 V 10us 5 00 V 10us 5 00 V 10us 5 00 V 10us Channel 1 Channel 2 5 00 V 10us 5 00 V 10us 40Vpp 48KHz 10Vpp 48KHz 1Vpp 48KHz 40Vpp 48KHz 10Vpp 48KHz 1Vpp 48KHz...

Page 8: ...tween the two points Fig 6 Fig 7 Unplug one end of both fuses and check for continuity on the points highlighted on Fig 7 by probing with a multimeter set to Ohm There should be continuity between the...

Page 9: ...SOLID ON No pressure sensor connected BLINKING RED LIMIT Limiter active SOLID ON GREEN SIGNAL Input signal present SOLID ON GREEN E SAVE SOLID OFF YELLOW TEMP Thermal protection active SOLID ON GREEN...

Page 10: ...should fall to 217 mA CAUTION the inrush current may rise up to 3 15 Apeak A Function generator is needed in order to test the module s Output Stage since the module is DC powered and operates without...

Page 11: ...on the module s DSP Board Complete the rest of the connection between the DPC Board and the module s DSP Board Connect the module to the KT000291 Interface Setup PAY EXTRA ATTENTION WHEN USING THE KT0...

Page 12: ...hted on Fig 12 12Vdc 12Vdc 10 12Vdc 12Vdc 10 5Vdc 5Vdc 5 With a multimeter set to V check the tensions on the KT000291 Interface board by probing on the points highlighted on Fig 13 TEMPMON 1 2 1 75Vd...

Page 13: ...Voltages in AC With Load Connect the Function Generator to the module s DPC Board Fig 15 Turn the potentiometer completely clockwise Feed the module with a 50Hz 8 32 Burst Sine Wave 1 Vrms 0 dBV 2 21...

Page 14: ...tage to 120 VAC Genate a signal 0 1 Vrms 100 Hz Connect an oscilloscope to the CH1 output and confront the resulting wave Repeat the operation with the remaining Channel Once this tests are carried ou...

Page 15: ...CT OFF LED Configuration at Startup Color Label LED Status Green PRESET OFF Green ON SOLID ON Green READY SOLID ON Yellow TEMP OFF Green ESAVE OFF Green SIGNAL OFF Red LIMIT OFF Red PROTECT OFF LED Co...

Page 16: ...screwdriver Gently lift the board 10 SilPad Replacement IS000036 38x23mm IS000060 52x30mm I S 0 0 0 0 6 0 I S 0 0 0 0 6 0 I S 0 0 0 0 6 0 I S 0 0 0 0 6 0 I S 0 0 0 0 3 6 I S 0 0 0 0 3 6 I S 0 0 0 0 3...

Page 17: ...AL INDEX 11 Known Issues Excessive Gain on the Output stage Symptom low input signals yelding to 6dB gain on the output stage Check R1011 R2011 marked blue in the picture below with a multimeter the r...

Page 18: ...order to obtain the latest firmware version Install the RS485 driver Connect the DPC Interface to the module Connect the module to the PC by means of the PC000096 adapter and the CB000214 cable Set th...

Page 19: ...are Update Procedure is completed Select the bin file available on the restricted area Select the module to be updated Click on the right arrow Wait for the Red Text to disappear approx 3 minutes Once...

Page 20: ...set pop up disappears Click on the EQ Window Click on Load Click on Find Amplifiers Verify that the RED LED on the RS485 is blinking Set up the working area in the same manner described in the FirmWar...

Page 21: ...00851 R KIT M DRIVE PSU __FOR REPAIR KT000852 R KIT M DRIVE AMP 1CH __FOR REPAIR Part Number Description Quantity IS000036 GAP PAD 3000S30 38x23mm 4 IS000040 GAP PAD Ultra Soft 18x30mm 1 IS000060 GAP...

Page 22: ...t be Worn Observe precaution for handling Electrostatic Discharge sensitive devices Safety precautions We recommend to follow all precautions stated by the law while handling sensitive electrical comp...

Page 23: ...Intentionally left blank...

Page 24: ...le on www powersoft audio com Powersoft S p A Via Enrico Conti 5 50018 Scandicci FI Italy Tel 39 055 735 0230 Fax 39 055 735 6235 General inquiries info powersoft it Sales sales powersoft it Applicati...

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