Powermatic 27 Maintenance Instructions And Parts List Download Page 29 | Manualshive

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Summary of Contents for 27

Page 1: ...MAINTENANCE INSTRUCTIONS AN D PARTS LIST Models 27 27 Super McMINNVILLE TENNESSEE 37110 ...

Page 2: ...cident neglect damage or other circum tances beyond Powermatic s control 3 modifications disassembly tampering alterations or repairs outside of Powermatic s factory not authorized by Powermatic or to any product not bearing its original serial number plate This warranty does not apply to normal wear and tear corrosion abrasion or repairs required due to natural causes or acts of God To obtain the...

Page 3: ...Gauge Adjustment 10 Fence Assembly Adjustment 11 Before Operating 11 Trouble Shooting 12 Optional Accessories 13 Parts Lists Exploded Views Model 27 27 Super Table Stand Fence 14 15 Optional Accessories Model 27 16 Model 27 27 Super Head Motor Slide Assembly 16 17 3 4 Spindle Assembly 18 1 Spindle Assembly 19 1 1 4 Spindle Assembly 20 Interchangeable Spindle Assembly 21 Spindle Assemblies Shank Ar...

Page 4: ...ny operation EYES Always wear approved safety goggles glasses or a face shield when operating the shapero There are no exceptions to this rule DRESS CODE Do not wear loose clothing neck ties jewelry or gloves than can get caught in moving parts Confine long hair Keep sleeves above the elbow GUARDS Be sure shaper guard feather boards hold downs and specially designed devices are used whenever possi...

Page 5: ...ted RPM safety locking washer f spacer FIGURE 3 SAFETY LOCK WASHER Never operate the shaper without the safety locking keyed washer located immediately under the spindle nut Figure 3 This prevents the nut from coming loose when the spindle is run in a counterclockwise direction Do not substitute any other type washer in place of the safety lock washer SPINDLE SPEED Do not operate tools at speeds h...

Page 6: ...nd wood products can be dangerous to your health Always operate machinery in well venti lated areas and provide for proper dust removal Use wood dust collection systems whenever pos sible SAFETY RULES CAREFULLY READ INSTRUCTION MANUAL BEFORE OPERAl1NG MACHINE DO NOT OPERATE WITHOUT AU GUARDS AND COVERS IN POSIllON BE SURE MACHINE IS ElECTRICALLY GROUNDED REMOVE OR FASTEN LOOSE ARl1CI ES OF CtDlHIN...

Page 7: ... 2 1 4 Spindle travel 3 Power Stack spindle travel 1 1 4 2 Spindle speed RPM 7 000 10 000 Air supply required min 80 psi Table counterbore 7 dia x 11 16 deep Fence size each side 3 1 4 x 12 Weight domestic boxed with 3HP motor Model 27 488 Ibs app Weight domestic boxed with 3HP motor Super 27 657 Ibs app The above specifications dimensions and design characteristics are subject to change without n...

Page 8: ... to loosen belt FIGURE 9 ELECTRICAL depress belt 1 8 to 1 4 inch for proper tension Check the voltage and phase of the shapero Be absolutely sure they correspond with the power supply DANGER If the machine does not come wired to run the electricals and motor wiring must be done by a qualified electrician The machine must be properly grounded to help avoid electri cal shock and possible death Follo...

Page 9: ...make flush con tact with the jointed edge and square with the table NOTE Periodically the wooden fences may re quire resurfacing in order to remain parallel and square with the table This can be accomplished by removing the entire fence assembly and resur facing the fences on a jointer as shown in Figure 11 Make sure the fence is held square with the jointer table with the bottom of the shaper fen...

Page 10: ...rovide the slight play re quired to allow the slide free movement Read just gib screws if the slide is difficult to move spindle movement FIGURE 15 CHANGING SPEEDS With the belt properly tensioned changing speeds is an easy operation Figures 16A B C A Disconnect power from the machine 10 B Roll the belt off one pulley to the other on the motor side C Rotate that pulley and roll pulley until the be...

Page 11: ...ing power to the machine Turn the main drive motor on momentarily to check for proper rotation The spindle should rotate coun terclockwise when looking down on the spindle Correct as required Run the machine for a short period of time to ensure that the moving parts are working properly with no excessive vibration If a problem develops correct before turning the shaper over for general use Be sure...

Page 12: ... or pitch on table causing 4 Clean table with turpentine and erratic feed steel wool CUTTERHEAD DOES 1 Extension cord too light or long 1 Replace with adequate size cord NOT COME UP TO 2 Low supply voltage 2 Contact your electric company SPEED 3 Motor not wired for correct 3 Refer to motor name plate for voltage correct wiring MACHINE VIBRATES 1 Machine not mounted securely to 1 Tighten all mounti...

Page 13: ...ROFIT WORK HOLD DOWN GUIDES MITER GAUGE 3 4 INTERCHANGEABLE SPINDLE 1 2 INTERCHANGEABLE SPINDLE 1 1 4 SOLID SPINDLE AND QUILL ASSY 3 4 SOLID SPINDLE AND QUILL ASSY 1 SOLID SPINDLE AND QUILL ASSY 8 X 28 CAST IRON EXT WING STARTING PINS 1 2 ROUTER BIT ADAPTOR 1 4 ADAPTOR SLEEVE FOR USE WITH ROUTER BIT MOBILE BASE INTERCHANGEABLE SPINDLE ASSY DRAW BAR SPINDLE NUT DRAW BAR 13 ...

Page 14: ...696201 SCREW SET 13 6715013 SCREW SET 44 6714037 SCR FILLISTER HD PLATED 14 2063173 ROD AND BRACKET ASSY 45 3328202 INSERT RING 15 3195025 FENCE WOOD 46 3078007 CAP 3195026 FENCE WOOD 30X40 TABLE RH 2388035 KIT PLATE SHAPER 47 54 3195027 FENCE WOOD 30X40 TABLE LH 47 6680020 RIVET 16 6715051 SCREW FLAT HD 48 3312251 J D PLATE POWERMATIC 17 6861205 WASHER 49 3312228 J D PLATE SERIAL MODEL 18 6715007...

Page 15: ...EXPLODED VIEW MODEL 27 SUPER 27 TABLE STAND FENCE ...

Page 16: ... 3V315 3HP 3PH 12 6515007 NUT HEX JAM 5 16 6077223 BELT 3V X 300 5HP 3HP 1PH 13 6715008 SCR SOC HD SET 5 16 18 X 1 43 3718042 SHEAVE MTR STEP 1 1 8 BORE 14 6520009 NUT HEX THIN HEIGHT 5 8 44 3718043 SHEAVE MTR STEP 7 8 BORE 15 6861702 WASHER NYLATRON 5 8 45 6714127 SCR HEX HD 1 4 20 X 1 2 16 3735006 SPACER ELEVATING SCREW 46 3042047 BASE MOTOR 17 3730012 SLIDE HEAD 47 6718010 SCR HEX HD CAP 1 2 13...

Page 17: ...HD SOC 8 32 X 1 2 6 6670129 RING RETAINER RSN 137 7 3659024 RETAINER BEARING 8 3749115 SPINDLE 3 4 SOLID 9 3388062 KEY SQUARE 18 NO PART NO 10 6060191 11 6670014 12 6670128 13 3298253 14 6670130 15 3718044 16 6864004 17 6549004 DESCRIPTION BEARING 6205 2 RSTG 510098 TRUARC EXTERNAL RING RETAINER IN 206 QUILL RING RETAINER 5100 275 SHEAVE SPINDLE WASHER WD 4 LOCK BEARING STEEL PLAIN NUT BEARING LOC...

Page 18: ...PACER SPINDLE 1 X 3 4 13 3298253 5 6708067 SCR BUTT HD SOC 8 32 X 1 2 14 6670130 6 6670129 RING RETAINER RSN 137 15 3718044 7 3659024 RETAINER BEARING 16 6864004 8 3749111 SPINDLE 1 SOLID 9 3388062 KEY SQUARE 17 6549004 I l L DESCRIPTION BEARING 6205 2RSTG 510098 TRUARC EXTERNAL RING RETAINER IN 206 QUILL RING RETAINER 5100 275 SHEAVE SPINDLE WASHER LOCK BEARING STEEL PLAIN NUT BEARING LOCK N 04 1...

Page 19: ... BUTT HD SOC 8 32 X 1 2 6 6670168 RING RETAINER RSN 162 7 3659120 RETAINER BEARING 3749128 SPINDLE 1 1 4 SOLID 9 3388062 KEY SQUARE 20 NO PART NO 10 6060191 11 6670014 12 6670128 13 3298253 14 6670130 15 3718044 6864004 6iJ 6549004 DESCRIPTION BEARING 6205 2 RSTG 510098 TRUARC EXTERNAL RING RETAINER IN 206 QUILL RING RETAINER 5100 275 SHEAVE SPINDLE WASHER WD 4 LOCK BEARING STEEL PLAIN NUT BEARING...

Page 20: ...RETAINER RSN 137 10 3718044 SHEAVE SPINDLE 3 3659024 RETAINER BEARING 11 6864004 WASHER WD 4 BEARING LOCK 4 3749112 SPINDLE INTERCHANGEABLE STEEL PLAIN STRAIGHT SHANK 12 6549004 NUT BEARING LOCK N 04 5 6060191 BEARING 6205 2RSTG 13 3583208 PIN DOWEL 6 6670014 510098 TRUARC EXTERNAL 14 3388062 KEY SQUARE 7 6670128 RING RETAINER 5100 275 15 3140001 DRAWBAR 8 3298253 QUILL 16 3526202 NUT DRAWBAR 21 ...

Page 21: ... 5 1 2 3 4 5 6 7 8 2749004 1 2 SPINDLE ASSY 1 5 STD 3526004 NUT SPINDLE 1 2 3840002 WASHER SPINDLE LOCK 1 2 3742002 SPACER SPINDLE 1 2 X 1 2 3742003 SPACER SPINDLE 1 2 X 3 4 3749016 SPINDLE 1 2 2749003 3 4 SPINDLE ASSY 1 5 STD 3526005 NUT SPINDLE 3 4 3840003 WASHER SPINDLE LOCK 3 4 3742004 SPACER SPINDLE 3742005 SPACER SPINDLE 3749017 SPINDLE 3 4 3868004 WRENCH SPINDLE 3868005 WRENCH QUILL 3868025...

Page 22: ...GAUGE 4 6290554 STOP MITER GAUGE 5 6290548 NUT HEX HD 5 32 6 6290557 PIN SPRING 7 6290549 SCREW RD HD 5 32 32 8 6290556 SCA SOC SET 1 4 20 X 1 4 9 6290546 WASHER 10 6290547 HANDLE MITER GAUGE PARTS LIST HOLD DOWN OPTIONAL NO PART NO DESCRIPTION 1 2 3 4 3289008 HOLDER SPRING 3670057 ROD MATERIAL HOLD DOWN 3767008 STRAP FENCE 6715014 SCA SOC SET CUP PT 10 9 0 CD t cD 23 ...

Page 23: ...XNEIIlII Al THE HITE SNAP ON COVER HAY BE TEHPORARILY REMOVED TO HAKE THE CLAHPING SCRE S HDRE VISIBLE F OR EASIER VIRE CDN CTlIl I INSERT A SCRE DRIVER IN IN OF THE HOLES AND PRY lI VARD TO REL ASE R PLACE COVER AF TER ClJFL TIDN OF VIRE aH CTIDNS GIIEII GROtJII lDO A2 CDIL r 18 I 17 95 DL 96 2JO 4T SlFPlY 10 GA _ 30 IKNIDI 230V 1 PHASE SUPPLY L3 I L1 T3 I T1 m r m n f IJ n r en n t m s n s o 0 C...

Page 24: ...EIION THE IJlilTE SH ON COVER HAY 1 TEHPDRARILY REMOVED TO HAKE THE CLAMPING SCREIJS MORE VISIBLE FIJI EASIER IJIRE CIHIECTlIJt INSERT SCREIJ DRIVER IN I14E IF THE HILES AMD PRY IJPIJIIRD TD RELEASE REPLACE COVER IIF TER COHPLETIII4 IF IJIRE ClHlECTIlJNS COIL CIIDI GROIIII WI fIIIIIO OL 2JO Q T SIJ PlY 10 GA WE 40 NIl IKNCEJI Al A2 18 I 17 95 96 T3 230V 1 PHASE SUPPLY L2 III TT2 Tn 4 m r m I 0 l r...

Page 25: ...RILY REMOVED TO HAKE THE CLAMPING SCRE S MORE VISIBLE rOR EASIER lIRE ctHIECTION INSERT A SCRE I DRIVER IN lIN or THE tQ ES AND PRY UP ARD TO RELEASE REPLACE COVER ArTER CDII LETIIlN or IRE ctHIECTIIlNS 6816295 2JO lOll SU PlY 12 r A WE 20 IIRDI EII COIL DL Al A2 18 I 17 95 96 230V 3 PHASE SUPPLY L3 IL2 T3 T2 L1 T1 m I m f IJ I en J m s s o a CD I J ReI I J J C 0 CD ...

Page 26: ... THE CLAMPING SCREIoIS MORE VISIBLE rOR EIISIER IoIIRE CONNECTION INSERT II SCREIoI DRIVER IN ONE or THE HILES lIND PRY IF JARD TO RELEII E REPLACE COVER ArTER COMPLETION or JIRE COINECTIDNS 11lIIIO 6816296 11lIII0 4 I T SUPPlY t 2 ClIo ttR tS NIP IHNCEJI At COIL A2 1 18 13 95 DL I 96 460V 3 PHASE SUPPLY L3 IL2 V L1 T3 1r2 In 5 m r m 4 0 r en I m s s o c CD I S o I en c C CD ...

Page 27: ...REVERSING SWITCH DIAGRAMS Model 27 Super 27 I REV SW 3 PHASE MOTOR 1 I1 1 G 1 PHASE 3HP REV SW TIE T2 T3 1 PHASE 5HP REV SW 28 ...

Page 28: ...erator S U Kickback path not aimed at other work areas aisles or doorways S A U Wood fence attached tightly to fence shoulders S U No missing parts or loose screws S A U Machine stable in operation S A U Foot pedals have proper adjustment S U Belt adjusted to proper tension S U Table free of pitch resin or any foreign material S A U Shaper lubricated where necessary S A U Collars and spacers free ...

Page 29: ...NOTES 30 ...

Page 30: ...nd Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the EDP number of the part s required from your parts manual will also expedite your order Phone No 800 248 0144 Fax No 615 473 7819 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com 31 ...

Page 31: ...POWERMATJC McMINNVILLE TENNESSEE 37110 Phone No 800 248 0144 Fax No 931 473 7819 E mail powermatic powermatic com Website www powermatic com 2000 POWERMATIC Corporation ALL RIGHTS RESERVED October ...

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