PowerBoss SW5X Instruction Manual Download Page 99

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Set of SE-solid wheels, not marking

Pos.

Part No.

Description

99651200

Solid tyres, non marking

01131060

Cap

00054230

Retaining ring

00706370

Deep groove ball bearing

01133010

Rim half

01132980

Tyre Solid, non marking

01132990

Brake drum

00281050

Deep groove ball bearing

00137020

Cylinder head screw

01133020

Rim half

00053730

Washer

00053010

Hex.bolt

Summary of Contents for SW5X

Page 1: ...SW5X Battery Version Model PB40BL PB40BH Instruction Manual...

Page 2: ...sire that the good cha racteristics of the SW5X should justify the confidence you demon strated by making this purchase Before first operation of your SW5X read these instructions carefully The manual...

Page 3: ...unauthorized modifi cation The machine has not been designed for collecting dusts which are detrimental to health or explosive Notes on warranty The terms of the sales contract apply Damages are not...

Page 4: ...Suction Fan V Belt 42 6 10 Adjust Steering Chain Tension 42 6 11 Check Hydraulic Fluid and Refill 42 6 11 1 Check Hydraulic Fluid 42 6 11 2 Refill Hydraulic Fluid 42 6 12 Electric System 43 6 13 Maint...

Page 5: ...ok while trying to run the machine Using the machine in areas with explosion hazard on public roads and places is prohibited The operator has to use the machine within its design limits Shut the motor...

Page 6: ...llowing warning symbols Safety Information Hazardous for persons and goods the machine the environment Description dangerous situation caused by misuse inaccurate adherence of instructions or prescrib...

Page 7: ...e legibly attached to the machine Missing or illegible stickers have to be replaced Folding apron 1 Parking brake 2 Nameplate Minuteman Powerboss SW5X 3 4 5 Read and observe operator s Manual 7 Key sw...

Page 8: ...Labels at the Machine Fig 2 Safety and information signs 24 V label 15 Battery charging 16 The label is located under the seat hood Rotating parts 14 Cylinder broom wearing take up 12 Safety Informati...

Page 9: ...1 3 Labels at the Machine High pressure cleaner 11 Do not clean by means of high pressure cleaner or vapour jet Pinching hazard 6 Lifted Up Disposal Hydraulic fluid 13 Safety Information 9...

Page 10: ...ated Never leave the machine unattended before the motors are off and the ma chine is protected against unintended movements To prevent the machine from unautho rized use pull the control key to block...

Page 11: ...indo ors dust and combustion gas Proceed to filter shaking on ly if the dirt hopper is in clo sed position 1 5 Cleaning Information The machine is splash proof IPX3 Do not clean the SW5X by means of...

Page 12: ...ore changing wheels protect the machine against rolling by placing wedges Proceed to wheel changing when the machine is on le vel and solid ground Do not repair the pneumatic tires mounted to the mach...

Page 13: ...rcuit and deflagra tion hazard Spilled straight battery acid must not get into the sewage system before ha ving been neutralised Com ply with the regulations im posed by law and observe local provisio...

Page 14: ...e working width as well as to increase the area performance on large surfaces The cylinder broom casts the debris overhead into the dirt hopper The col lected fine dust is evacuated by the suction fan...

Page 15: ...ter system is located in the fil ter case above the dirt hopper The suction fan transports the fine dust raised by the cylinder broom to the plate filter where it is separated The fine dusts sets at t...

Page 16: ...here batteries are charged Spilled straight battery acid must not get into the sewage system before having been neutralised Comply with the regulations imposed by law and obser ve local provisions Ope...

Page 17: ...ies and chargers as prescribed by Minuteman We can grant full warranty only if those units are being used Do not use the SW5X at am bient temperatures of more than 105 F 40 C Do not start the machine...

Page 18: ...eration 4 1 Controls 1 Actuator for folding apron 2 Service brake lock 3 Service brake parking brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment Operation Fig 6...

Page 19: ...time If the dri ver releases the pedal it returns to initial position and the machine slows down to standstill 5 Drive pedal forward to change direction to forward ride with continuous regulation of...

Page 20: ...rn 4 TSG 5 Suction fan shaking system knob 6 Flashlight option 7 Lighting option 8 Lift and lower Lift Up Disposal 9 Side brush lever 10 Pilot lamp parking brake 11 Battery charge status indicator Hou...

Page 21: ...o be actuated before pressing the key for lifting lowering lifted up dis posal function Hold the key during lifting lowering Before changing lifting to lowering or vice versa the Release Lifted Up Dis...

Page 22: ...aking system ON pull knob to stop and then release After jolting the knob is to be kept in position 1 for ab out 10 seconds to optimize the cleaning result in case of heavy fine dust load If the yello...

Page 23: ...ing brake red lights upon actuation of the par king brake Extinguishes upon release of the parking brake 11 Battery Charging Status Indica tor Refer to paragraph 2 11 Hourmeter Refer to paragraph 2 11...

Page 24: ...opper 3 Bow to lift lower dirt hoppers Clean dirt hoppers at regular intervals 4 4 Empty Dirt Hopper Lift Up Disposal Lift side brush and cylinder broom before emptying of the dirt hoppers Broom and f...

Page 25: ...lowering the dirt hopper Control panel Lift Up Disposal 1 Release switch for lifted up dispo sal function 2 Dirt hopper lift and lower Proceed to emptying of the dirt hopper as follows Lift and switch...

Page 26: ...ong as swee ping function is ON Release lever swing dirt hopper 1 Safety knob 2 Release lever swing dirt hopper Should the dirt hopper not be completely emptied after swinging proceed to manu al shaki...

Page 27: ...tive de vices 4 5 1 Switch Electro Motor ON and OFF For safety reasons the SW5X is equipped with a seat contact switch Star ting the motor or running the motor is possible only when the driver is seat...

Page 28: ...nd the machine slows down to standstill Actuate parking brake Lift side brush and cylinder broom Turn key switch to 0 When leaving the machine unattended pull key in or der to preclude unauthori zed u...

Page 29: ...ical sweeping perf without side brushes with 1 side brush with 2 side brushes Gradability max in mm in mm in mm in mm in mm lb kg lb kg mph km h mph km h mph km h in mm in mm in mm sq ft h m h sq ft h...

Page 30: ...Sealing strip front Side brushes Diameter Speed Serial bristling Dirt hopper Hopper capacity sq ft m piece in mm in mm in mm rpm in mm in mm in mm in mm in mm rpm gal l 30 1 2 8 1 27 6 700 13 6 345 1...

Page 31: ...weeping P2 P1 Total power consumption P1 Hydraulik system Compact unit maintenance free Voltage Hydraulik fluid e g Hydraulik tank capacity in mm in DC V KW KW KW V gal l 11 81 300 90 4 00 4 24 0 8 1...

Page 32: ...standard operating conditions and maxi mum volume flow amounts to Vibrations The frequency weighted acceleration measured according to EN 1003 which have an effect upon the upper limbs hand arm system...

Page 33: ...ified personnel and genuine spare parts at disposal When cleaning or servicing the machine or replacing parts have the motors stop ped and the key removed the negative battery pole disconnected and th...

Page 34: ...tar shaped knob Fig 15 2 and remove Remove cylinder broom seating Fig 15 1 Turn handle Fig 15 3 5 upwards and unlock Remove plate with sealing strip Fig 15 4 Remove cylinder broom by pulling For mount...

Page 35: ...h can be adjusted at the star shaped knob Fig 15 2 as follows Broom adjustment Stop engine and pull key Engage parking brake Open seat hood Loosen handle Fig 16 3 Turn star shaped knob Fig 16 1 to the...

Page 36: ...nd rear sealing strips is adjustable oblong holes in the sealing strips Ground clearance sides approx 0 04 in 1mm rear approx 0 16 in 4mm Height of the front sealing strip fol ding apron cannot be adj...

Page 37: ...ted by stop screws The side brush is driven by a V belt Fitting of a second side brush for specific appliances is possible Proceed as follows for dismounting of the side brush Replace side brush Turn...

Page 38: ...d Open quick release locks Fig 20 1 Remove cover filter case Fig 20 2 Loosen wing screws Fig 21 2 and remove Fold back frame with electric motor Fig 21 3 Hook frame at indicated position Fig 21 4 Remo...

Page 39: ...Plate filter 1 Detent hook 2 Wing screws 3 Frame with electric motor 4 Opening for detent lever 5 Plate filter Maintenance Service Fig 21 39...

Page 40: ...tical position and drop it from a height of approx 3 ft 1 m to the even floor as represented in Fig 22 The soiled side of the filter points to the bottom Basic cleaning of plate filter 1 Plate filter...

Page 41: ...lt pulley 4 V belt for cylinder broom and side brush 130Hz 5 Side brush V belt 6 Belt pulley 7 Cylinder broom V belt 8 Tensioning roller lever 9 Belt pulley 10 Tension spring 11 Hexagonal nut 12 Hexag...

Page 42: ...by pulling upwards Loosen tensioning roller Fig 24 1 Loosen hexagonal nuts Fig 24 11 and hexagon socket screw Fig 24 12 and detent V belt Fig 24 4 Remove V belt Fig 24 4 from V belt pulley Fig 24 3 Re...

Page 43: ...control 7 5A 8 F10 LPG equipment option 10A 9 F11 Shaking motor 30A 10 F12 Generator charge status indicator 5A 11 F14 Flashlight option 5A 12 LPG option control unit 13 K6 Relay Lift Up disposal 14 K...

Page 44: ...nder broom for wearing or foreign particles e g wire straps and replace broom if required X Check sweeping track and adjust if required X Check sealing strips at the broom compartment adjust if requir...

Page 45: ...ration and wearing clean motor from carbon dust and replace carbon brushes if required 500 X Check carbon brushes of travel drive assembly to be executed by qualified personnel only 500 X Check hydrau...

Page 46: ...46 7 Spare parts...

Page 47: ...handle 26 01130660 Side brush 27 01071480 Hose clamp 28 01130670 Bellows 29 00701250 Pressure spring 30 01130680 Holder 31 00740090 Washer 32 01132360 Gear support R H 33 00740280 Washer 34 00104500 H...

Page 48: ...48 Driving direction...

Page 49: ...0 Cone roller bearing 11 03002980 Front wheel bearing plate 12 00053360 Hex Nut 13 00870090 Washer 14 00135030 Cylinder head screw 15 00053310 Hex bolt 16 00137930 Cone roller bearing 17 00743270 Leve...

Page 50: ...50...

Page 51: ...urn angle transmitter 23 01073530 Transparency 24 01006210 Pin contact 25 01006190 Seal 26 03003250 Pin housing 27 00559670 Case 28 00083640 Plastic cover 29 03003260 Line 30 00133830 Hex Nut 31 00053...

Page 52: ...52...

Page 53: ...ring 9 01055930 Tension spring 10 01130340 Barrier lever 11 00053110 Hex bolt 12 03003170 Handle 13 00974400 Bushing 14 00521270 Roller 15 01130350 Bowden cable for brake 16 00706180 Thrust washer 17...

Page 54: ...54...

Page 55: ...Washer 14 00059080 Screw 15 03003240 Plate 16 01001260 Retaining ring 17 01001320 Bearing 18 01132850 Adjusting washer 19 01132860 Handlebar cpl 20 00022230 Retaining ring 21 00155180 Adjusting washer...

Page 56: ...56...

Page 57: ...ad screw 7 00053760 Washer 8 03004840 Retainer 9 00053080 Hex bolt 10 00053750 Washer 11 01130470 Slide bearing bush 12 00153700 Adjusting washer 13 01130430 Lever 14 00044160 Dowel pin 15 00053160 He...

Page 58: ...58...

Page 59: ...r 6 01132920 Indicator lamp brake 7 01132930 Cap 8 03004860 Control panel plate 9 01132940 Control panel foil 10 01132950 Cover 11 01073530 Transparency 12 01132960 Switch gasket 13 01132970 Switch ho...

Page 60: ...60...

Page 61: ...00053080 Hex bolt 27 01055740 Belt 28 01071360 Seat 29 01075820 Hood L H red 30 01133380 Countersunk screw 31 00029230 Hinge 32 01075870 Covering L H red 33 01075810 Covering L H red 34 00053350 Hex...

Page 62: ...62...

Page 63: ...Hood L H red 10 00870090 Washer 11 01133420 Support 12 01075810 Covering L H red 13 00053750 Washer 14 00051510 Hex Nut 15 00054690 Hex bolt 16 00740310 Washer 17 00053350 Hex Nut 18 00077110 Hex bol...

Page 64: ...64...

Page 65: ...ction 16 01133430 Gasket L H 17 01031010 Sealing tape 18 01031010 Sealing tape 19 01133380 Countersunk screw 20 00029230 Hinge 21 01072970 Adjusting latch 22 00740360 Cable sleeve 23 00042900 Washer 2...

Page 66: ...66...

Page 67: ...2900 Washer 8 00053750 Washer 9 00053090 Hex bolt 10 01131280 Drive belt 11 01131290 Drive belt pulley 12 00874340 Washer 13 00053010 Hex bolt 14 01131300 Drive belt 15 01092910 Fillister head screw 1...

Page 68: ...68...

Page 69: ...p 24 00051520 Hex Nut 25 00731550 Fillister head screw 26 01130760 Control system 27 00750210 Solenoid 28 00731550 Fillister head screw 29 00744670 Single clamp 30 00965030 Relay 31 00135120 Washer 32...

Page 70: ...70...

Page 71: ...01134370 Switch 16 00135120 Washer 17 00051520 Hex Nut 18 01134410 Oil tank cap 19 00053350 Hex Nut 20 00740090 Washer 21 00077110 Hex bolt 22 01073420 Clamp 23 00053040 Hex bolt 24 01134460 Hose 25...

Page 72: ...72...

Page 73: ...head square neck bolt 31 01130910 Retaining strip 32 01130800 Brush apron front 33 01130920 Drag element 34 00054260 Feather key 35 01130930 Strip 36 00053730 Washer 37 01130940 Cup head square neck b...

Page 74: ...74...

Page 75: ...ster head screw 17 00151440 Fork yoke 18 00151400 Bolt 19 00740080 Washer 20 00053090 Hex bolt 21 00041600 Hex bolt 22 01130610 Bearing 23 00053750 Washer 24 00051510 Hex Nut 25 00866720 Star handle 2...

Page 76: ...76...

Page 77: ...3 00053350 Hex Nut 4 00902600 Threaded bolt 5 03004890 Lever 6 01071440 Plain bearing bush 7 00053770 Washer 8 03004900 Plate 9 00730940 Detend edged washer 10 00053010 Hex bolt 11 00132880 Hex Nut 1...

Page 78: ...78...

Page 79: ...540 Cylinder head screw 21 00161240 Edge protection 22 01131160 Annular filter 23 00420290 Gasket Tesamoll 24 01131200 Rod 25 01131190 Grommet 26 01131180 Holder 27 01131440 Socket head cap screw 28 0...

Page 80: ...80...

Page 81: ...hreaded bushing 15 01131470 Nozzle 16 00157690 Washer 17 00109500 Screw 18 00871440 Screw 19 00120130 Screw 20 00135790 Hex Nut 21 01131480 Air scoop 22 00864230 Hex bolt 23 00059080 Screw 24 00070170...

Page 82: ...82...

Page 83: ...Hex bolt 4 03003350 Plate 5 01131230 Shaft 6 00740280 Washer 7 00053330 Hex Nut 8 01131260 Belt pulley 9 00740090 Washer 10 00022330 Hex Nut 11 00553690 Hex bolt 12 00074710 Hex Nut 13 00740290 Washer...

Page 84: ...84...

Page 85: ...00127290 Washer 16 00053350 Hex Nut 17 00042900 Washer 18 00046500 Hex Nut 19 01134750 Plate 20 01134510 Bushing 21 01130080 Slide bearing bush 22 00135120 Washer 23 00051520 Hex Nut 24 01134760 Plat...

Page 86: ...86...

Page 87: ...00053350 Hex Nut 14 00733560 Bumper 15 00053310 Hex bolt 16 00740090 Washer 17 00536320 Hex bolt 18 01134610 Sheet metal 19 01134620 Sheet metal 20 00103300 Cylinder head screw 21 01134630 Sheet metal...

Page 88: ...88...

Page 89: ...0055460 Hex bolt 9 00053710 Washer 10 00900590 Hex bolt 11 00021130 Hex bolt 12 00053760 Washer 13 00535780 Fillister head screw 14 00053360 Hex Nut 15 00927610 Switch 16 00557150 Washer 17 00927630 C...

Page 90: ...90...

Page 91: ...200 Bolt 11 01134520 Pipe 12 00854420 Thrust washer 13 00135790 Hex Nut 14 00740280 Washer 15 01070220 Spring lock 16 00135120 Washer 17 00053290 Hex bolt 18 00053040 Hex bolt 19 00851570 Fork yoke 20...

Page 92: ...92...

Page 93: ...1130090 Holder L H 12 00053100 Hex bolt 13 01130200 Gasket 14 01130300 Angel L H 15 00045540 Cylinder head screw 16 01130100 Plate filter 17 01130310 Angel R H 18 01130110 Nut 19 00750430 Edge protect...

Page 94: ...94...

Page 95: ...bearing 5 01130770 Rear wheel 6 01130350 Bowden cable for brake 7 00074710 Hex Nut 8 00053760 Washer 9 01130780 Bush 10 01130790 Cup head square neck bolt 11 00281050 Deep groove ball bearing 12 01131...

Page 96: ...96...

Page 97: ...r tires 2 01131060 Cap 3 00054230 Retaining ring 4 00706370 Deep groove ball bearing 5 01133010 Rim half 6 01133030 Tyre 7 01132990 Brake drum 8 00281050 Deep groove ball bearing 9 00137020 Cylinder h...

Page 98: ...98...

Page 99: ...king 2 01131060 Cap 3 00054230 Retaining ring 4 00706370 Deep groove ball bearing 5 01133010 Rim half 6 01132980 Tyre Solid non marking 7 01132990 Brake drum 8 00281050 Deep groove ball bearing 9 0013...

Page 100: ...100...

Page 101: ...l Powerboss 5 Decal SW5X 6 01071710 Decal instruction manual 7 01133270 Decal start 8 01131560 Decal brake 9 01073530 Backing film 10 01131570 Decal high pressure cleaner 11 01133940 Decal adjustable...

Page 102: ...102...

Page 103: ...cal SW5X 6 01142760 Decal squeezing danger 7 01071710 Decal instruction manual 8 01133270 Decal start 9 01131560 Decal brake 10 01073530 Backing film 11 01131570 Decal high pressure cleaner 12 0107353...

Page 104: ...104...

Page 105: ...h 9 01130610 Bearing 10 00042900 Washer 11 00557600 Hex Bolt 13 00138180 Hex Bolt 14 00740930 Roller 15 00855240 Bushing 16 00156720 Washer 17 00053350 Hex Nut 18 00047990 Disk wheel 19 00740090 Wash...

Page 106: ...106...

Page 107: ...Supporting ring 8 00155120 Supporting ring 9 01130740 Gear 10 00740090 Washer 11 00553690 Hex bolt 12 01135060 Gear holder 13 00740280 Washer 14 00104500 Hex bolt 15 00871350 Washer 16 00072940 Fitte...

Page 108: ...108...

Page 109: ...0054690 Hex bolt 9 00054020 Wing nut 10 00053330 Hex nut 11 00138180 Hex bolt 12 00029170 Bushing 13 01130650 Decal 14 00853730 Star handle 15 00740090 Washer 16 00053350 Hex nut 17 01130730 Belt pull...

Page 110: ...ectives 98 37 EEC and to the requirements of the relevant Directive 89 336 EEC For the relevant implementation of the safety and health requirements mentio ned in the Directives the following stan dar...

Page 111: ...d items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty...

Page 112: ......

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