background image

Service display

error code
in display

malfunction

possible reason

remedy

brushes stop 
(thermal circuit
breaker dropped)

brushes stop (stall
protector responded)

brush lift-out and
brush motor stop
(stall protector
responded)

side brush stops
(thermal circuit
breaker dropped)

side brush stops 
(stall protector
responded)

tape or similar foreign matter
stuck between brush and shaft

motor overheated

foreign matter, tape or similar
stuck in the brush

foreign matter between 
brush head and machine

foreign matter stuck between
brush and shaft

motor overheated

foreign matter, tape etc. 
block the side brush

check brushes for foreign
matter and remove

allow motor to cool down; if
problem persists, check for 
reason

check brush head for foreign
matter and remove

check brush head for foreign
matter and remove

check side brush for foreign
matter and remove

allow motor to cool down

check side brush for foreign
matter and remove

42

1.

2.

5.

2.

1.

2.

6.

1.

1.

2.

6.

3.

1.

3.

5.

1.

1.

3.

6.

1.

Service display

error code
in display

malfunction

possible reason

remedy

brushes stop 
(thermal circuit
breaker dropped)

brushes stop (stall
protector responded)

brush lift-out and
brush motor stop
(stall protector
responded)

side brush stops
(thermal circuit
breaker dropped)

side brush stops 
(stall protector
responded)

tape or similar foreign matter
stuck between brush and shaft

motor overheated

foreign matter, tape or similar
stuck in the brush

foreign matter between 
brush head and machine

foreign matter stuck between
brush and shaft

motor overheated

foreign matter, tape etc. 
block the side brush

check brushes for foreign
matter and remove

allow motor to cool down; if
problem persists, check for 
reason

check brush head for foreign
matter and remove

check brush head for foreign
matter and remove

check side brush for foreign
matter and remove

allow motor to cool down

check side brush for foreign
matter and remove

90

1.

2.

5.

2.

1.

2.

6.

1.

1.

2.

6.

3.

1.

3.

5.

1.

1.

3.

6.

1.

Summary of Contents for Admiral 40

Page 1: ...Admiral 38C Scrubber PB 4100055UM Rev 08 10 PowerBoss Inc Copyright 2010 Page 1 User Manual Admiral 40 Sweeper Scrubber PowerBoss Inc A Member Of The Hako Group PB 4100018 Rev A 09 10...

Page 2: ...egee blades 28 Adjusting squeegee 28 Extraction 29 Vacuum sweeping attachment option 29 Dumping hopper 30 Remove sweeping brush 30 Checking broom pattern width 31 Adjusting broom pattern width and par...

Page 3: ...held liable for damage resulting from such unauthorized modifications Note the vacuum sweeping attach ment if installed is designed for CAT U it is not designed for sweeping and collecting dusts hazar...

Page 4: ...machine account for local condi tions and watch out for other persons in particular for children Use only cleaning agents suitable for automatic machines low foaming and adhere to the instructions fo...

Page 5: ...ssible to the operators all the time Never leave batteries in low charge condition but recharge as soon as possible Top with distilled water only Never top good cells with battery acid To avoid leakag...

Page 6: ...by the factory as required for PzS batteries Displayed number 5 If different batteries are used the low voltage sender will have to be set for such batteries Note The low voltage sender should be set...

Page 7: ...type battery The tray type battery is equipped with a water refill system and a power cable with plug connector Topping is perfor med through a coupling 1 with the water dosing attachment optional Aqu...

Page 8: ...scribed in detail in the instruction manual supplied with each charger Note Battery and charger are matched items please do not use but chargers and batteries recommended by us Do not take the risk of...

Page 9: ...d if a thermal overload condition of the motor is detected and a pilot light 4 in control panel A turns ON traveling speed is reduced by 50 approx percent the same time an error code appears in the se...

Page 10: ...rease waterflow 14 key for brushes squeegee suction turbine and sweeping attachment Control panels A and B These control panels hold all keys for the electronically controlled cleaning programs Indivi...

Page 11: ...ve or brush motors vacuum motor or sweeping attachment The same time a red dot will blink in the lower right corner of the display Service display the service display is part of the hourmeter display...

Page 12: ...egee to turn the vacuum motors ON OFF and lower lift the squeegee the same time Note when using extra tools for suction hose applications depress this key The operator must not be seated seat contacto...

Page 13: ...0 34 US gal to 2 US gal 1 3 7 5 litres per minute One lamp equals 1 step The last step used is saved last station memory 14 Key for vacuum sweeping attachment brushes vacuum motors and squeegee this k...

Page 14: ...case the option isn t existing 15 Key for filter shaker to shake the filter system filter panels dust falls into the vacuum sweeping attachment When activating 3 interval shaking cycles for 6 approx s...

Page 15: ...erviceable with this display Error display is active 20 Horn button to actuate the horn 21 Key for decreasing detergent dosage to decrease dosage mixing ratio Note keys 21 23 are used for the optional...

Page 16: ...tion 25 Switch for searchlights to turn searchlights ON OFF Will work without key switch either Searchlights are optional 26 Switch for rotating beacon to turn rotating beacon ON OFF Will work without...

Page 17: ...ver down heavy weight adjust backrest adjust inclination How to run the Admiral 40 The driver is requested to carefully read this operator s manual All controls are marked with easy to understand symb...

Page 18: ...to machine Note before connecting make sure key switch is OFF Driver must be seated Note machine uses a safety contactor under the seat Turn key switch ON Select direction of travel forward Release pa...

Page 19: ...e 122 F 50 C float switch in tank will close the solenoid valve 1 automatically when fill level is reached Note check float switch for contamination in regular intervals key switch may be OFF close ba...

Page 20: ...d The solution line holds a strainer 3 that has to be cleaned when dirt is visible in the bowl For this purpose close the ball cock 1 to avoid leakage unthread bowl by hand remove filter screen by pul...

Page 21: ...crease brush pressure 7 B wet scrubbing dry vacuum cleaning 10 Depending on the type of mission the following functions may be activated or disactivated increase solution delivery 13 reduce solution d...

Page 22: ...e type of mission the following functions may be activated or disactivated water delivery ON OFF disconnect solution delivery for soaking 12 increase solution delivery 13 reduce solution delivery 11 i...

Page 23: ...0 5 7587 2 light medium textured floor plastic K 901 7589 2 medium heavy plastic PPN 0 8 7588 2 heavy soilage and basic cleaning SIC PA 6 grain 180 grey 7590 2 extreme soilage and basic cleaning SIC P...

Page 24: ...center lock engage thrust plate with pad in drive plate as described for attach brus hes positively catch Deflector strips on brush head deflector strips located on both sides of the brush head may b...

Page 25: ...for suds Note when the job is complete drain and rinse the dirty water tank Drain hose valve should be cleaned in regu lar intervals Lubricate O ring as re quired Comply with regulations as imposed by...

Page 26: ...and clean with water Note for cleaning always remove the screen When cleaning the machine or during use do not let get water or particles of dirt into the intake pipe of the suction turbine After cle...

Page 27: ...The squeegee which protrudes laterally turns aside from obstacles in the track and swings back after having passed by such obstacles Before star ting operation remove foreign matter possibly sucked in...

Page 28: ...the floor straight as set by the factory During operation of the machine the squeegee blade slightly deflects to the rear Ground clearance of the squeegee itself is adjusted with the supporting caster...

Page 29: ...red or lifted A float switch in the recovery tank will disconnect the vaccum motors when max water level is reached The valve 2 located at the suction hose is to be inspected daily and clean if requir...

Page 30: ...urn key switch OFF pull key sweeper remains lowered swing up RH door Dumping Hopper Open LH and RH locks 1 by pushing up front hood should be closed Hopper swings down Hold hopper with both hands mold...

Page 31: ...d parallelism Adjust sweeping track width and parallelism The sweeping track or broom pattern must be limited by 2 parallel lines it must not be wedge shaped Adjust as follows lower sweeping brush tur...

Page 32: ...t rised by the sweeping brush is sucked against the filter element by the vaccum motor A gasket between filter case and hopper avoids air leaks The filter case suspension on the hopper is flexible to...

Page 33: ...assembly Travel drive assembly uses a geared motor on the steerable front wheel Traveling speed uses continuous con trol by the accelerator pedal electronic pulse control Transmission uses con ventio...

Page 34: ...inop the control panel won t tell you about this situa tion DC DC converter A8 10 Amps fuse plug in if blown the control panel won t tell you about this situation control circuit A 1 2 Amps fuse plug...

Page 35: ...o front ready to go rear in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm sq ft h m2 h lbs kg lbs kg lbs kg lbs kg lbs kg 84 65 2150 103 2620 44 5 49 6 1130 1260 49 6 1260 49 6 1260 55 12 7...

Page 36: ...g brake cable controlled rear adjustable dia width mph km h mph km h in m in m h W US gal l SAE in mm in mm in mm N mm2 Nm in mm US gal l in mm 4 97 2 5 8 4 4 35 7 20 15 20 132 167 3 35 4 25 94 112 2...

Page 37: ...US gal l US gal l ea in mm rpm W rpm lbs kg N cm2 W rpm cu ft h m3 h HPa mmWC VDC DC W VDE 0700 in mm dB A dB A 81 84 81 84 310 310 0 52 1 84 2 7 48 87 43 6 185 165 0 34 1 84 1 3 7 2 20 87 53 210 2x7...

Page 38: ...low suction pressure in broom housing drive motor broom P1 P2 m s2 m s2 P N V Ah5 kg in mm P N VAC V A h US gal l lbs kg sq ft m2 KAT W rpm cu ft h m3 h mm CW W 2 5 0 5 7565 36 640 735 37 4 x 24 x 18...

Page 39: ...12 grain 120 green in mm in mm rpm in mm W in mm rpm P N P N P N rpm W rpm P N V W P N V P N P N P N P N P N 27 56 9 84 700 250 7 09 180 510 1 18 1 97 30 50 2 x 100 15 75 400 105 7582 7583 7586 250 26...

Page 40: ...n the data plate located on the flap L H behind the front covering When cleaning or servicing the machi ne or replacing parts have the motors stopped and the battery plug discon nected secure the mach...

Page 41: ...wear and tear after overload fuses and damages caused by inexpent handling and unauthorized modification of the machine Moreover any claim for warranty becomes extinct if damages at the machine are c...

Page 42: ...k the side brush check brushes for foreign matter and remove allow motor to cool down if problem persists check for reason check brush head for foreign matter and remove check brush head for foreign m...

Page 43: ...stuck between sweeping brush and machine check side brush lift out for foreign matter and remove check lift out for foreign matter and remove clear squeegee check sweeping brush for foreign matter and...

Page 44: ...ke locked check side brush for foreign matter and remove check side brush for foreign matter and remove allow motor to cool down release parking brake 44 2 3 6 1 2 3 6 2 3 4 5 1 Service display error...

Page 45: ...ity check squeegee blades for wear invert or replace as required check splash skirts brush head LH RH replace as required check brushes for firm seat and wear check sweep broom drive belt for tension...

Page 46: ...ring play adjust chain tension as required lubricate chain spray P N 37 039 check wheel nut torque 140 Nm after first 100 h thereafter every 200 h change oil in travel drive transmission after first 2...

Page 47: ...nt for carbon brushes of the brush motors 16 mm lubricate ball bearing slewing device of travel drive assembly 2 points access from below perform safety test on travel drive electronics perform test r...

Page 48: ...elevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical specifica tion s has have been respected EN 292 IEC 335 2 72 EN 5501...

Page 49: ...n at operating hours 700 operating hours Maintenance Workshop stamp carried out on at operating hours 800 operating hours Maintenance Workshop stamp carried out on at operating hours 900 operating hou...

Page 50: ...p carried out on at operating hours 1900 operating hours Maintenance Workshop stamp carried out on at operating hours 2000 operating hours Maintenance Workshop stamp carried out on at operating hours...

Page 51: ...operty of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warrant...

Page 52: ...Labor or 3000 Hours 2 Riders Battery scrubbers Ninety days Two years Three years 2000 hrs N A 3 Years Parts Labor or 3000 Hours 2 IC sweeper scrubbers Ninety days Six months Two years 2000 hrs Two ye...

Page 53: ...be cleaned per unit of time special formula for a variety of soilage and floor qualities non foaming to guarantee perfect function of the suction system friendly with the environment Federal Agency te...

Page 54: ...Sweepers and Scrubbers For Industrial Facilities PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409...

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