PowerBoss 9XDLXDSLBR Service Manual Download Page 1

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PB# 4100033 Rev.* 06/10

Armadillo 9X Series Sweeper

Page 1

Service Manual

Armadillo 9X Series

Models:

9XR, 9XR Europe, & 9XV

Gasoline, Lpg & Diesel

Starting @ Serial No. 18168059

PowerBoss, Inc.

A Member Of The Hako Group

PB# 4100039 Rev. * 06/10

Summary of Contents for 9XDLXDSLBR

Page 1: ...PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 1 Service Manual Armadillo 9X Series Models 9XR 9XR Europe 9XV Gasoline Lpg Diesel Starting Serial No 18168059 PowerBoss Inc A Member Of The Hako...

Page 2: ...copy the form below fill out and comment on how you found our catalog Thank you Name______________________________________________________________________ Title _______________________________________...

Page 3: ...ware when replacement becomes necessary The Model and Serial Number of your machine is shown on the I D name plate This information is needed when contacting Technical Support or when ordering parts T...

Page 4: ...IMENSIONS WEIGHT Length 105 inch Width 60 inch Height 55 38 inch Height w overhead guard 81 inch Height w cab 81 inch Weight 3500 lbs Minimum U turn 110 inch SWEEPING SYSTEM Productivity 184800 sq ft...

Page 6: ...UBRICATION 18 Changing Engine Oil 18 LUBRICATION POINTS 19 Rear Drive Rotary Actuator 19 Engine Mount Pivot 19 Latches Hinges 19 Hopper Lift Arm Mounts 20 HYDRAULICS SYSTEM 21 Filling The Fluid Reserv...

Page 7: ...ng Solid Tires 30 Changing Pneumatic Tires 30 MISCELLANEOUS ADJUSTMENTS 30 Anti Static Chain Adjustment 30 Latch and Hinge Maintenance 30 Cables 30 SCHEMATIC ELECTRICAL W KUBOTA V1505 31 SCHEMATIC ELE...

Page 8: ...r flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key remo...

Page 9: ...ers from harm and injury and to prevent damage to the equipment SAFETY DECALS Decals directly attached to various parts of the sweeper are highly visible safety reminders which should be read and obse...

Page 10: ...is from a dock or mezzanine Dump from ground level only WARNING When leaving the sweeper unattended Place the controls in the OFF position Set the parking brake Shut off the engine WARNING During clea...

Page 11: ...and creates conditions for striking over head objects throwing the machine off balance and other hazards CAUTION Travel slowly on grades CAUTION Place a block or chock behind the wheels when parking o...

Page 12: ...nance schedule refer to the 9X Series User Manual PB 4100033 GENERAL SERVICE INFORMATION TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle o...

Page 13: ...e temperature sending unit Low coolant level Supply coolant Clogged radiator Flush radiator Loose fan belt Tighten belt Defective thermostat Replace thermostat PowerBoss moves slowly or does not move...

Page 14: ...room lift arms hung up with debris Clear out debris Hopper flaps damaged or missing Replace or adjust clearance Hopper out of adjustment Check hopper clearance Dust control filters clogged Clean filte...

Page 15: ...servoir Keep suction hose fittings tight Hydraulic variable displacement pump failure Pump leaking Replace seals Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunc...

Page 16: ...t is removed 2 Install the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the wing nut and tighten it Diesel only 4...

Page 17: ...e the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negative cable and then the positive cable 2 Remove the battery...

Page 18: ...before blowing out the radiator fins with compressed air Reverse Flow Flushing 1 At the engine disconnect the hoses 2 Make sure the radiator cap is on tight 3 Using a hose clamp attach a flushing gun...

Page 19: ...Side Door Main Broom Door Seat Hinge Engine latch LUBRICATION POINTS Rear Drive Rotary Actuator The rear drive rotary actuator must be lubricated every 50 hours with grease There are two grease points...

Page 20: ...l surface 2 Raise the hopper and engage the safety arm WARNING Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopp...

Page 21: ...ficiency periodically blow out the radiator oil cooler fins with compressed air 100 p s i is maximum Changing The Hydraulic Fluid 1 Turn off the engine and engage the parking brake 2 Place a drain pan...

Page 22: ...the wheel again and adjust as needed until the wheel remains motionless 9 Retighten all the locking nuts and bolts 10 Turn the engine off and lower the machine to the floor 11 Once the broom is start...

Page 23: ...ssed air tapped against the floor or washed with soap and water 1 If blown out with compressed air use 100 psi or less 2 If washed with soap and water use 40 psi water pressure or less NOTE Make sure...

Page 24: ...motor and open the throttle to full RPM 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom NOTE Test time will vary according to the test surface use...

Page 25: ...3 Open the left broom chamber door the door opposite the driver s seat 4 Using a wrench remove the hex bolt on the main broom idler mount 5 Pull the main broom idler mount straight out to remove 6 Gr...

Page 26: ...e direction check the side broom for proper contact Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side...

Page 27: ...linders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 2 Adjust the lift arm stop bolts located on top of the wheel wells as low as possible while s...

Page 28: ...ent bolts and reposition the front bumper 5 Raise the hopper and rotate fully 6 Turn the engine off WARNING Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always en...

Page 29: ...pport the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the s...

Page 30: ...e on the machine Changing Pneumatic Tires CAUTION Changing pneumatic tires must be performed in a safety cage and require special tools PowerBoss Inc recommends that you have these tires changed by a...

Page 37: ...nauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machi...

Page 38: ...x 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com PowerBoss Is A Full Line Manufacturer Of Sweepers and Sc...

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