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4

DO’S and DON’TS

DO’S

1.   Read, understand and adhere to the instructions on the machine
 

and in this manual.

2.  Ensure pre-operation checks and operations are carried
 

out in the manner described.

3.   Use only on hard, level surfaces able to support the weight
 

of the machine (e.g. concrete floor, tiled floor, hard wood

 floor).
4.   Use the machine internally only.
5.   Ensure operator is fit and does not suffer from a fear of
 heights.
6.   Ensure the machine is correctly positioned with castor brakes on.
7.   Ensure guardrail gate is closed and latched before elevation.
8.   Ensure work area around the machine is cordoned off
 

from pedestrians and other traffic.

9.   Ensure operator is wearing the correct safety equipment.
10.  Ensure the platform is correctly positioned so as not to
 

come into contact with fixed or moving objects.

11.  Ensure that the safe working load is evenly distributed
 

on the platform.

12.  Never leave the machine unattended without the castor
 brakes 

on.

DON’TS

1.   Never exceed the safe working load 200kg (1 person plus tools).
2.   Never use the machine on sloping or uneven ground.
3.   Never use the machine as a goods lift or crane.
4.   Never exceed horizontal forces (maximum horizontal force 200N).
5.   Never use in the vicinity of live conductors.
6.   Never try to move the machine on its castors when elevated.
7.   Never extend the height of the platform by using boxes,
 

steps, ladders etc.

8.   Never modify the machine in any way without the full written 
 

approval of the manufacturer.

9.   Never attempt to enter or exit the platform unless it is
 fully 

lowered.

10.  Never operate the machine outdoors, or anywhere it may be affected  
 by 

wind

11.  Never affix the pendant controller to the guardrails or toolbox
 

area of the platform; stow in its holster when not in use.

12.  Never use the machine in an explosive environment.
13.  Never use the machine if fatigued.
14.  Never use the machine inappropriately or for ‘horseplay.’
15.  Never use the machine if under the influence of drugs or alcohol.
16.  Never use the machine if suffering from poor health or using  

 

 

medication which might impair the safe operation of the machine.

17.  Never use the machine if vision impaired by bright lighting.
18.  Never push the machine on sloping surfaces without the use of a 
 safe 

method.

19.  Never push or pull objects with the platform.
20.  Never use on uneven surfaces
21.  Never attach loads such as boards or pipes outside the guardrails    
 

unless authorised to do so by the manufacturer. Never carry materials  

 

directly on the platform guardrails unless approved by 

 Power 

Towers 

Ltd.

22.  Never use a malfunctioning machine.

Summary of Contents for 830p

Page 1: ...www powertowers com Operating and Maintenance Manual...

Page 2: ...he risks associated with portable scaffold towers It is suitable for any application provided it is used within its specified operating parameters If used for applications such as sand blasting weldin...

Page 3: ...e 0 mph Manual push force on level ground 9 kg Maximum total weight Inc payload 485 kg Maximum castor point load 180 kg 1 77 kN Max wheel force 180 kg 1 77 kN Closed Dimensions Length 1 195 m Width 0...

Page 4: ...e 200N 5 Never use in the vicinity of live conductors 6 Never try to move the machine on its castors when elevated 7 Never extend the height of the platform by using boxes steps ladders etc 8 Never mo...

Page 5: ...PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS 5 Control Box Entrance Gate Latch Spirit Level Swivel Castor Auto Lok Braked Wheel Emergency Stop Battery Isolator Emergency Lowering Valve...

Page 6: ...ooses to wear a safety harness an approved fall restraint type harness should be worn Operating procedures are divided into three key areas 1 Pre operation checks What to do before operating the machi...

Page 7: ...y Position machine under application Refer to working envelope diagram if necessary 1 Apply both castor brakes Pic 1 2 Check spirit level to ensure machine is level Pic 2 3 Ensure the emergency loweri...

Page 8: ...ntrol failure or operator incapacity and for no other purpose To lower the platform 1 Locate emergency lowering valve at base of machine see Pic right 2 Push twist 90 degrees anti clockwise and releas...

Page 9: ...pendant controller will indicate charge level The charge is complete when the 2 Green LEDs are illuminated if the LED indicator is fitted to the pendant controller Pic D or the pointer is fully over t...

Page 10: ...ttery charge indicator on the pendant controller will indicate charge level The charge is complete when the 2 Green LEDs are illuminated if the LED indicator is fitted to the pendant controller Pic D...

Page 11: ...ect and reconnect to the mains supply If flashing continues seek technical support The LEDs will illuminate in sequence and when the full LED is illuminated the charge is complete Additionally the bat...

Page 12: ...t overfilled The level must only be checked when the machine is in the transport position The correct level in this condition is approximately 3 4 from the base of the tank as indicated by the line 3...

Page 13: ...Check rear wheels to ensure retention circlip is securely fitted to end of stub axle and plastic cap is fitted over it MOTOR CONTACTOR SOLENOIDS When conducting the six monthly LOLER inspection check...

Page 14: ...long with a spacer washer that enables a higher bolting torque to be applied This will improve the reliability of the fix but will not increase the strength of the castor assembly The new fixing nut a...

Page 15: ...of the castor bracket The castor is highly rated for the application so if visible distortion is evident a significant impact will have occurred and under these conditions the castor and fixing must...

Page 16: ...bottom of the middle section contacts the lower rest buffers and the outer section continues to close over the middle section It is essential the mast closes in this sequence To ensure the mast secti...

Page 17: ...ructure and chassis Swivel castor condition and security Axle and wheels for condition and security Condition and operation of spirit level Condition of component and battery covers Condition of all l...

Page 18: ...riodically not required if AGM battery is fitted If this is not practical then the charger should be switched on once a week for half an hour This is especially important in cold conditions The hydrau...

Page 19: ...ognised agents for repair or assessment against a warranty claim on the machine or component Materials and or labour costs to renew repair or replace components due to fair wear and tear Faults arisin...

Page 20: ...Charger 110V IP20 PT E 001 Battery Charger 110V IP65 PT E 001 2 Battery charger 230V IP65 PT E 001E E 12V 105A Lead Acid Battery PT E 002 AGM Battery PT E 002AGM F 110V Plug PT E 010 HYDRAULIC PARTS P...

Page 21: ...w Gate PTN M 350 F Rubber Buffer PT M 126 G Cover Securing Knob PT M 107 H Tool Tray PTN M 303 I Buffer Wheel PTN M 302 J Decal Set 1 PTN M 322 Decal Set 2 Nano PTN M 310 Decal Set 2 830P PTN M 310 2...

Page 22: ...PIN CONNECTOR PLUG OPTIONAL SOLENOID DETECTION DEVICE N O N O DOWN UP N O OPTIONAL GROUND CONTROLS OPTIONAL DEAD MAN S PLATFORM CONTROLS OPTIONAL DEAD MAN S OPTIONAL GROUND CONTROLS SUZIE CABLE POWER...

Page 23: ...CIRCUIT DIAGRAM HYDRAULIC 23 Relief Valve preset to 65 Bar 12V DC Powerpack Single Action 2 stage lift cylinder Manual Bypass Solenoid Lock Valve Steel Pipe Orifice 3 1cc rev...

Page 24: ...N OP UK 12 17 www powertowers com 100 British designed and manufactured...

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