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Power Tech Generators PT-10KSIC, Operation & Maintenance Manual

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Power Tech Generators PT-10KSIC Operation & Maintenance Manual Download Page 3

 

 

 

Page 

3

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41

 

 

 

Table of Contents .......................................................................................................................................... 3

 

Foreword ....................................................................................................................................................... 5

 

Safety ............................................................................................................................................................ 6

 

Safety Notes .............................................................................................................................................. 6

 

Operating Safety ....................................................................................................................................... 7

 

Accidental Start-up ................................................................................................................................ 7

 

Moving Parts ......................................................................................................................................... 8

 

Fire ........................................................................................................................................................ 8

 

Engine Exhaust ..................................................................................................................................... 9

 

Voltage Hazard.................................................................................................................................... 10

 

Burn Hazard ........................................................................................................................................ 11

 

Information .................................................................................................................................................. 12

 

Specifications .......................................................................................................................................... 12

 

Component Locations ............................................................................................................................. 13

 

The PTG Series Controller .......................................................................................................................... 16

 

Introduction.............................................................................................................................................. 16

 

Interface .................................................................................................................................................. 16

 

LCD Display ........................................................................................................................................ 16

 

LED Status Light ................................................................................................................................. 17

 

Buttons ................................................................................................................................................ 17

 

Modes .................................................................................................................................................. 18

 

Controller Operation ................................................................................................................................ 18

 

Viewing Parameters ............................................................................................................................ 18

 

Event History ....................................................................................................................................... 19

 

Operating the Generator Set ....................................................................................................................... 20

 

Pre-Start .................................................................................................................................................. 20

 

Manually Starting the Generator Set ....................................................................................................... 20

 

Remote and Auto Starting the Generator Set ......................................................................................... 21

 

Manually Shutting Down the Generator Set ............................................................................................ 21

 

Maintenance ................................................................................................................................................ 22

 

Maintenance Schedule ............................................................................................................................ 23

 

Engine Oil Maintenance .......................................................................................................................... 24

 

Lubricating Oil Specifications .............................................................................................................. 24

 

Summary of Contents for PT-10KSIC

Page 1: ......

Page 2: ...an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For more information go to www P65warnings ca gov diesel WA...

Page 3: ...TG Series Controller 16 Introduction 16 Interface 16 LCD Display 16 LED Status Light 17 Buttons 17 Modes 18 Controller Operation 18 Viewing Parameters 18 Event History 19 Operating the Generator Set 2...

Page 4: ...Fuel Pump 30 Fuel Lines 30 Fuel Specifications 30 Bleeding the Fuel System 31 Changing the Fuel Filters 32 Air Intake System Maintenance 34 Changing the Intake Air Filter 34 Service Log 35 Basic Trou...

Page 5: ...ange the information contained in this manual without notice Power Tech recommends the use of only genuine Power Tech parts Other parts may not perform as well may damage the generator set and may res...

Page 6: ...tes the presence of a hazard that will cause severe personal injury death or substantial property damage WARNING Warning indicates the presence of a hazard that can cause severe personal injury death...

Page 7: ...NOT modify the generator set Unauthorized modifications may affect the life of the generator set as well as result in injury or death The area around the generator set should be clean and free of debr...

Page 8: ...t in the presence of fuel leaks fuel accumulation or other flammable materials Keep the engine and engine bay clean and free of accumulated dirt grease and trash Keep the genset idling for 5 6 minutes...

Page 9: ...nd repair if necessary DO NOT operate the generator set where exhaust fumes can accumulate and or leak into an occupied space DO NOT operate the generator set without a properly functioning exhaust sy...

Page 10: ...qualified person take the measurements Inspect and replace any damaged wiring if necessary Make sure all electrical covers are in place before operating the genset WARNING Hazardous Voltage Backfeed t...

Page 11: ...oolant can become extremely hot and cause pressure to build up in the cooling system Removing the pressure cap before allowing the generator set to cool down could cause hot coolant and or steam to be...

Page 12: ...pprox 4 5 Qts 4 3 L Cooling System Capacity Approx 6 5 Qts 6 1 L GENERATOR Generator Type Brushless with Automatic Voltage Regulator Generator Output Continuous Prime PT 10KSIC 10000W 60Hz 8300W 50Hz...

Page 13: ...Page 13 of 41 COMPONENT LOCATIONS...

Page 14: ...Page 14 of 41...

Page 15: ...Page 15 of 41...

Page 16: ...down the generator set the PTG controller monitors and displays engine and generator parameters such as operating hours engine speed engine temperature oil pressure battery voltage generator voltage...

Page 17: ...TE The OFF button is not intended to function as an Emergency Stop There are conditions in which it will not shutdown the generator set AUTO Button Used for placing the controller into AUTO mode Once...

Page 18: ...tarted from a remote source CONTROLLER OPERATION Viewing Parameters Various engine and generator parameters can be viewed on the LCD Display The parameters will automatically scroll but by pressing th...

Page 19: ...ing up the menu Use the UP or DOWN buttons to scroll until Events History is highlighted Press the ENTER button to access the Event History Once in the Event History use the UP or DOWN buttons to scro...

Page 20: ...AC Circuit Breaker is in the OFF position Ensure the Master Power Switch is in the OFF position MANUALLY STARTING THE GENERATOR SET The generator set is capable of being started automatically remotel...

Page 21: ...4 The generator set is now ready to accept an external start signal 5 Continue to monitor the generator set during operation to ensure it is operating correctly MANUALLY SHUTTING DOWN THE GENERATOR SE...

Page 22: ...hile fatigued When making electrical repairs to the generator set be sure to follow any local state and National Electric Code NEC guidelines When performing safety checks or generator set service be...

Page 23: ...s 1000 Hours Remarks Check Engine Oil Level Check Coolant Level Check for Oil Fuel and Oil Leaks Check Electrical Connections Check Fuel Level Check for Water in Fuel Change Engine Oil At Least Every...

Page 24: ...Below 14 F 10 C SAE 10W 30 or 10W 40 Note The factory uses and recommends the use of a high quality SAE 15W 40 diesel engine oil NOTICE The use of low quality incorrect viscosity and or oils not desi...

Page 25: ...ging the engine oil Always stop the engine before changing the engine oil DO NOT change the engine oil while the engine is running Always put the generator set in OFF mode before changing the oil If t...

Page 26: ...ine oil and filter according to local regulations COOLING SYSTEM MAINTENANCE The cooling system circulates coolant through the engine where it absorbs excess heat from the engine The coolant then flow...

Page 27: ...start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set is on a level surface and properly supported 3 Allow the generator set to cool full...

Page 28: ...et may start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set is on a level surface and properly supported 3 Allow the generator set to coo...

Page 29: ...me of air flowing across the radiator debris may be pulled into the radiator clog the fins and reduce air flow Reduced air flow across the radiator reduces the cooling efficiency of the radiator and m...

Page 30: ...sistant to temperatures of at least 212 F 100 C To provide an adequate supply of fuel to the engine the hoses need to be sized appropriately Supply Line Size Minimum 5 16 8mm Return Line Size Minimum...

Page 31: ...een run dry fuel lines have been removed the fuel filter has been removed or the generator set has not been used for an extended time If air has become trapped in the fuel system use the following ste...

Page 32: ...on a level surface and properly supported 3 Allow the generator set to cool fully 4 Unscrew the filter cartridge from the filter boss ensuring the old gasket does not remain behind 5 Apply a thin film...

Page 33: ...side of the pump and tighten DO NOT over tighten 11 Inspect fuel hose and clamp Replace if necessary 12 Reattach the fuel hose and clamp to the hose barb 13 Bolt the fuel pump and filter assembly bac...

Page 34: ...ng the intake air filter If the generator set is in AUTO mode the generator set may start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set...

Page 35: ...Page 35 of 41 This service log is provided to assist you in keeping track of services performed on the generator set Date Hours Service Performed...

Page 36: ...k circuitry wiring improperly connected Refer to engine control wiring and check crank connections Engine cranks but doesn t start Out of fuel Check fuel level add fuel if necessary Fuel relay damaged...

Page 37: ...Page 37 of 41 120 240 VAC A TYPE GENERATOR END WITH AS440 AVR...

Page 38: ...Page 38 of 41 120VAC ONLY CE TYPE GENERATOR END WITH VR3 1B AVR...

Page 39: ...Page 39 of 41 120 240VAC CE TYPE GENERATOR END WITH VR3 1B AVR...

Page 40: ...Page 40 of 41 CONTROL WIRING WITH PTG350 CONTROLLER...

Page 41: ...Page 41 of 41 Revision Date Initial Release 2 5 2020...

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