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10

Lower Guard Function

Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is
accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle and
make sure it moves freely and does not touch the blade or any other part, in all angles and depths of
cut.

Check the operation of the lower guard spring. If the guard and the spring are not operating properly,
they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy
deposits, or a build-up of debris.

The lower guard may be retracted manually only for special cuts such as “plunge cuts and angle cuts”.
Raise the lower guard by retracting the handle and as soon as the blade enters the material, release the
lower guard. For all other sawing operations, the lower guard should operate automatically.

Always observe that the lower guard is covering the blade before placing saw down on bench or floor.
An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path.
Be aware of the time it takes for the blade to stop after switch is released.

Safety Rules for Laser Lights

The laser light/laser radiation used in the system is Class 2 with maximum 1mW and 650nm wavelengths.
These lasers do not normally present an optical hazard, although staring at the beam may cause flash
blindness.

WARNNING:

Do not stare directly at the laser beam. A hazard may exist if you deliberately

stare into the beam, please observe all safety rules as follows:

The laser shall be used and maintained in accordance with the manufacturer’s instructions.

Never aim the beam at any person or an object other than the workpiece.

The laser beam shall not be deliberately aimed at personnel and shall be prevented from being
directed towards the eye of a person for longer than 0.25s.

Always ensure the laser beam is aimed at a sturdy workpiece without reflective surfaces. I.e. wood or
rough coated surfaces are acceptable. Bright shiny reflective sheet steel or the like is not suitable for
laser use as the reflective surface could direct the beam back at the operator.

Do not change the laser light assembly with a different type. Repairs must be carried out by the laser
manufacturer or an authorized agent.

CAUTION:

Use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous radiation exposure.

Summary of Contents for 76604L

Page 1: ...Model PS4006 Item 76604L Have product questions or need technical support Please scan the QR code to enter our official website and contact us Website www powersmartusa com Toll free 1 800 791 9458 M F 9 5 EST Email support amerisuninc com Website ...

Page 2: ...2 ...

Page 3: ...sembly instruction 13 Operating instruction 14 Maintenance 17 Exploded view Parts list 18 Warranty statement 21 TECHNICAL DATA Electric Mini Circular Saw Model PS4006 Motor 120 V 60 Hz 5 8 Amp No Load Speed 3500 rpm Blade Diameter 4 1 2 inch Arbor Size 3 8 inch Cutting Capacity at 90 1 11 16 inch Cutting Capacity at 45 1 1 8 inch Package dimensions L x W x H 16 9 x 4 7 x 12 4 inches Weight 8 8 lb ...

Page 4: ...ht encounter SAFETY INFORMATION Before operating this power tool read and observe all warnings cautions and instructions on the power tool and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situations that may occur Read the entire Owner s Manual for safety and operating instructions Failure to follow instructions and safety informati...

Page 5: ...ith an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by a licensed electrician IMPROPER CONNECTION of the equipment grounding conductor ...

Page 6: ... the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor WARNING This tool must be grounded while in use to protect the operator from electric shock PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating a power tool Do not us...

Page 7: ...ower tool accidentally Store idle power tools out of reach of children and other untrained persons Power tools are dangerous in the hands of untrained users Maintain power tools with care Keep cutting tools sharp and clean Properly maintained power tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts an...

Page 8: ...eryday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIP MENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the state of Cali...

Page 9: ...or If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Maintain a firm grip on the saw and position your arms to allow you to resist kickback force Always stay to the side of the saw blade never putting the saw blade in line with your body ...

Page 10: ...Be aware of the time it takes for the blade to stop after switch is released Safety Rules for Laser Lights The laser light laser radiation used in the system is Class 2 with maximum 1mW and 650nm wavelengths These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness WARNNING Do not stare directly at the laser beam A hazard may exist if you deliber...

Page 11: ...that involve your safety Read the user s manual To reduce the risk of injury user must read and understand user s manual before using this product Eye protection Wear eye protection when operating this equipment Hearing protection Use proper hearing protection when operating this equipment Laser Radiation Do not stare into beam Respiratory protection Use proper respiratory protection when operatin...

Page 12: ...ding Electric mini circular saw Saw blade Dust extractor Rip guide Hex key User manual 1 Saw blade 2 Lower blade guard 3 5 7 9 11 13 15 17 19 21 Base plate Dust extraction port Rip guide Allen wrench for blade Bevel clamp lever Blade bolt washer On Off switch Depth clamp lever Spindle lock button Laser 4 6 8 10 12 14 16 18 20 Lower guard lever Upper blade guard Vacuum adaptor Bevel scale bracket R...

Page 13: ...lf keep the mains plug out of the supply To avoid accidental starting make sure Lock Off button is not engaged prior to plugging in tool and you finger is not touching the on off switch trigger For changing the cutting tool it is best to place the machine on the face side of the motor housing Removal of the Saw Blade Press the spindle lock button 19 and keep it pressed The spindle lock button 19 m...

Page 14: ... specified on the nameplate of the machine SWITCHING ON AND OFF Note Before engaging the on off switch check the saw blade to see if it is fitted properly and runs smoothly and the blade clamp bolt is well tightened To start the machine press the ON OFF switch 15 and keep it pressed To stop the machine release the ON OFF switch 15 or when it is locked with the lock off button 14 briefly press the ...

Page 15: ...azardous Hold the lower blade guard by the handle Rest the front of the base flat against the work piece with the rear handle related so the blade does not touch the work piece Start the saw and let the blade reach full speed Guide the saw down into the work piece and make the cut WARNING Always cut in a forward direction when pocket cutting Cutting in the reverse direction could cause the saw to ...

Page 16: ...n on Press the laser generator switch to I position the laser generator 1 works Turn off Press the switch to O position 1 Make sure line of the cut is on the work piece 2 Adjust the depth of cut as required 3 Plug in the machine and start the motor 4 When the blade is at its maximum speed approximately 5 seconds place the saw on the work piece 5 Switch on the laser generator from the laser apertur...

Page 17: ...use a new blade Blades are consumable items Beware when changing blade as they can become hot during use Allow the blade to cool before replacing it Carbon brush For safety reasons the machine automatically switches off if the carbon brushes are so worn out that they no longer have contact with the motor In that case the carbon brushes must be replaced by a pair similar carbon brush available thro...

Page 18: ...18 EXPLODED VIEW PARTS LIST ...

Page 19: ... 013 Washer 1 43 PS4006 043 Left housing 1 14 PS4006 014 Middle axis 1 44 PS4006 044 Spring nut 1 15 PS4006 015 Big spiral bevel gear 1 45 PS4006 045 Switch knob 1 16 PS4006 016 Circlip for shaft 2 46 PS4006 046 Retaining spring 1 17 PS4006 017 Circlip for shaft 1 47 PS4006 047 Switch trigger 1 18 PS4006 018 Pinion 1 48 PS4006 048 Spring 2 19 PS4006 019 Distance tube 1 49 PS4006 049 Socket termina...

Page 20: ...ball bearing 1 91 PS4006 091 Wires connecting blocks 2 70 PS4006 070 Bearing sleeve 1 92 PS4006 092 Capacitance 0 33μF 1 71 PS4006 071 Right housing 1 93 PS4006 093 Label 1 72 PS4006 072 Screw ST4 2X16 9 94 PS4006 094 Nut M6X26 1 73 PS4006 073 Cable sleeve 1 95 PS4006 095 Screw M3x8 3 74 PS4006 074 Hex 5 1 96 PS4006 096 Laser frame 1 75 PS4006 075 Power cord 1 97 PS4006 097 Laser 1 76 PS4006 076 C...

Page 21: ...he original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN T...

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